A close relative of whitemetal is LOY . This is a low melting point pasty alloy used for repairing and filling body panels and joints in old type cars and lorries . The process is very similar to wiping a pipe joint with lead solder .
In the 1950's on the Gower my late father ran a country garage . In those days many cars were still coachbuilt ie with a chassis on which were mounted engine , axles and transmission and body shell as separate units .
Repairing bodywork damage was quite an art on these vehicles . Some knocks were panel beaten out using traditional tools and methods , some smaller ones were filled and rubbed back with the LOY and some needed new panels .
Panels were unavailable for many prewar cars and these had to be made . The flat ones were easy enough but the curved ones were usually made by my father and a mate using using panel beaters rollers – the two men working push pull and manipulating sheet in different ways at the same time to get the 2D curvature .
Bought in panels when rarely available were supplied 'semi finished ' ie they still had to be hand fitted to the actual vehicle . This involved hand adjusting edge flanges and often moving holes .
There were two types of panel – the simple all in one piece ones and the assembled ones with 'invisible' joints . The assembled ones had to be dressed to match each other , welded together and then ground back and filled – again with LOY .
On the garage itself :
This handled every possible type of work – cars , vans , trucks , tractors , trailers , balers , combines , gates , toys , prams , rat traps , ashpans , grates , aerials , lightning conductors , ornamental iron work – the list was endless .
Many customers were farmers who were all poor (so they said) , couldn't pay the bill this week (so they said) and always wanted a cheap bodged job ' to keep (it) going a bit longer ' .
They also ran top of the range Land Rovers , went on holiday twice a year and on rare occassions that they ever paid for anything they did so in cash from a huge wad of notes .
Fortunately there were enough other customers who were a bit more reliable !
Michael Williams .