Posted by Steve Crow on 13/09/2022 11:51:27:
… The thing is, I don't have a depthing difficulty as such. The gears run smoothly and freely with little backlash and I can live with the extra depthing distance.
But I don't like the look of the tooth profile on the pinion.
Steve
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I’m really sorry to labour this, Steve … and I will leave you in peace after this posting:
You do have ‘a depthing difficulty as such’ : Your pinion is not sitting at the right depth in the wheel.
Just compare your photo with the drawing.
If you are not bothered about the proper involute action, then the teeth could be any old shape you like, and you can run them at any depth you fancy. … but in that case, your opening question would seem irrelevant.
MichaelG.