Not all in “Today” but ….
Collected my PC from the computer hospital. Its solid-state memory had collapsed completely, enforcing a total re-installing on Windows 11. I am still slowly rebuilding the system, while trying to fight off the rubbish that MS keep trying to foist on me, like its “MSN” news-plagiarism “service” and unsolicited links to supermarkets.
Luckily I seem not to have lost any data files, but all MS and third-party programmes, links and book-marks had gone.
Also luckily I have a licensed source CD for MS ‘Office’, actually for XP. I loaded it without problems, using an external DVD/CD drive, and its editions of ‘Word’ and ‘Excel’ seem fine in their new home. (They are on my off-line, spare, WIN-7 PC, too.) So that avoided “subscribing” to MS Office 365. (Why can’t such vital, basic software still be bundled with the OS in a one-off purchase? Oh, I know… profits.)
The losses include TurboCAD and Alibre – the programmes themselves. Both were on-line purchases, the former in its 2021 edition. However, I still have my TC 2019 Deluxe CD I had bought from Paul Tracy some years ago and used on my previous PC. So I installed it, but it demands an “activation code” that TurboCAD’s publishers say they e-posted to me with my purchase. Only, that applied to the 2021 edition and I have lost the message. I’ve sent an enquiry to IMSI asking for help. It’s still on the spare PC but there of course, lacks the Internet “Help” manual.
Meanwhile, servicing my 7-1/4″g version of Juliet.
Originally built by the club as a portable-track hauler, it was re-boilered by Reg Chambers and fitted later with a superheater; a few years before I bought it.
The recent hydraulic test revealed a leak on the wet header, somewhere, meaning some fairly drastic surgery.
With the engine on a trolley and me lying on the floor in a very cramped area, I tried this with the smokebox still in place at first, but there came a point where that needed removing.
Originally the steam and exhaust branch pipes passed through a large slot in the smokebox floor. Only after I had dropped the inlet pipe from the valve-chests did I discover the modifier had cut the slot right to the back end of the smokebox. So support the boiler on a cross-beam and adjustable parallels, chisel away the sealing gunge, remove eight external screws and simply slide the entire smokebox forwards away from the locomotive, with all the plumbing exposed undisturbed!
Now the tricky bit….
The header’s fairly complicated metalwork is secured by six 2BA studs in very shallow, blind holes in the boiler bush. One was fairly easy to remove and use as a pattern for a new set, because trying to remove the rest was chewing them up. The header would not break free with the studs still there.
The bush threads are all poor, too short, half-stripped… one had been replaced with a “Helicoil”.
Their holes will need drilling and tapping through, if feasible, for new studs with longer threads.
……
Bringing the twain together…
I experienced considerable difficulty threading the new studs, in stainless-steel, on the lathe. Even with the bar skimmed to about 0.005″ down on nominal diameter, either the collet slipped on the work or the die-holder slipped in the tailstock.
Would screw-cutting them to about half-depth first, for completion by die, work? For 2BA is of 31.4tpi, and 32tpi is easy on the Myford with its gearbox.
Later, I tested my re-installed “Excel” by exploring my old screw-cutting spreadsheet. This reveals my dear little EW lathe with its standard change-wheels, in increments of 5s and only two stages, could cut 2BA with as little as 0.001″ pitch error per turn! Cut to about 3/4 depth and finish with a die.
Alternatively, calculate a suitable input pinion for the Myford: 12T gives the full gearbox range, the more robust 24T needs setting the gearbox to indicate twice the intended tpi. So there must be something in between…
It ought be feasible to grind a tool to acceptable accuracy on the Hemingway- Kit ‘Worden’ T&C Grinder.
+++++
Regarding smokeboxes, Martin Evans’ book on miniature locomotive construction does say some builders split the unit along its equator, and join the halves by internal butt-straps and discreet screws.
The alternative, a slot in the floor to open at the inner end, seems equally valid and does not affect the external appearance. It may work better if the cradle has a solid floor directly under the drum, as on my example. Many locomotives use a fully-open cradle.