Posted by Calum Galleitch on 27/05/2022 09:26:21:
While we're on the subject, can I ask about filing HSS? …
HSS is a notch or two harder than an ordinary steel file and O1/Silver Steel so, in theory, you can machine files with HSS. Not recommended in practice, because a file is hard enough to quickly blunt an HSS cutter.
General advice in one of my books is to avoid machining anything harder than HRC 45. A file is about HRC 54.
Carbide inserts can cut HSS, but it's not often done for the same reason: HSS fights back, and is likely to damage the carbide in short order. Like two closely matched boxers knocking seven bells out of each other until the stronger one eventually wins and they're both taken away in an ambulance.
The usual way to shape HSS is by grinding. Big bench grinders are relatively quick and accurate in skilled hands. As a clumsy oaf, I've used a Dremel for tidying up HSS – cuts OK but very slow. Never tried to file an HSS tool by hand. Diamond is hard enough do it, but I suspect it will be a long exhausting job.
Dave
Dave