Posted by Mike Hurley on 30/01/2021 11:18:36:
Personally I tend to use washers most of the time for stuff I'm making, just feel they give a better 'fit' to things. If you study the vast majority of early industrial / victorian engineering they never seemed to use them. Was this because of the extra cost or just considered unecessary? When did they start to become in regular use, and was it one of these trends that started perhaps in America and spread over here or vice versa? Have often wondered. Regards
Intrigued by the why washers question I went through my collection of Engineering Books in hope of finding an explanation. Nope! Instead I found inconsistencies. Drawings sometimes show washers and sometimes not. There's a British Standard covering metric washers but it concerns itself only with dimensions. BS metric washer can be made of almost anything ranging from plastic to hardened steel. Brass and mild-steel seem popular.
None of my books explain anything, but I suggest 6 reasons for fitting plain washers:
- To spread the load so the nut doesn't crush a soft material, or have the sharp edges cut into it as the nut is tightened.
- To avoid the nut damaging painted or plated surfaces put on to protect the underlying metal against corrosion.
- For cosmetic reasons – looks neater, and keeps paintwork safe.
- To bridge gaps when the hole is larger than the bolt, as when fixing a panel through holes slotted to simplify fitting. (No need for the holes to be accurately positioned – the washer covers up a wide tolerance.)
- To grip something that might otherwise be squeezed out at the nut rotates, such as a wire in a screw terminal.
- By provide two bearing surfaces, the washer reduces friction as the nut is tightened, making an ordinary spanner slightly more effective. The nut is tighter, and the bolt tensioned better.
Another mystery my books don't answer is thread angles. Metric and American bolts are both 60°, Whitworth is 55°, Lowenherz 53.1333°, and Thury and BA are 47.5°. Just guessing, but within the range of practical thread angles I think 60° provides the strongest thread, whilst the weaker 47.5° angle provides higher friction and is less likely to come undone. Does anyone know the actual answer?
Dave