When it comes to vice alignment on the table I find that simply lightly snugging the two fixing bolts up and pulling the vice back so they are hard against one side of the Tee slot and one side of the vice slots before final tightening is good enough for general work.
Typical tram error being better than 1 thou per inch of jaw width.
Vice in the common jaws parallel to slots arrangements.
Only works with a standard vice if you have a rotary base to set the initial tramming with tho'. Or if you are really, really, lottery win lucky. Mine is perhaps 1 to 1.5 ° out on the base scale which is decent for a production line vice.
I imagine that inverting the vice and clamping it to a bar fixed to the table, accurately aligned with the Tee slots, would enable the vice mounting slot sides to be recut parallel to the jaws and in mutual alignment. With suitably stepped top hat shaped fixing washer-spacers to engage in both the mill bed Tee slots and the recut vice slots similar repeatable tram accuracy to what I get ought to be possible.
Better I think to allow tiny clearances, easy slide in, and pull back rather than try for tight fits. Theoretically flat sides to the spacers, to engage more positively with the slots, might be better than round but rather harder to do with concentric accuracy. Round should be fine and makes adjustment easy should you need it dead nuts on Just replace one stepped spacer with a simple top hat style washer slipping between one of your re-cut vice jaws with suitable clearance for adjustment. The vice will pivot around the one in the other slot if that is left lightly snugged.
Clive
Edited By Clive Foster on 10/11/2020 16:34:05