What's the material that you are expanding?
For copper you can use hard rubber washers tightened between two strong washers on piece of screwed rod.
For steel you really need a taper roller expander which are commercially made.
just looked on eBay searching boiler tube expander and it brought one up. Have a go.
Bri.
Edited By Boiler Bri on 20/10/2013 18:47:23