A useful book possibly still in print (Try TEE Publishing) is the NTET reprint in 1978 of Steam Road Vehicles, by J.M. Meyrick-Jones (L.M … on the title-page). This was originally published for the owners and drivers of traction-engines and steam-wagons when those vehicles were in their commercial hey-day, decades before any were preserved. It outlines their mechanical principles, operation and maintenance, using quotes from various manufacturers’ drawings. them. Though for the full-size vehicles the principles are the same in miniature.
You don’t need to go scratching paint off to identify the boiler’s material: use a magnet, not on the cladding of course but on an exposed area such as the backhead, foundation-ring or smokebox tubeplate. Of those it’s likely only the backhead is painted anyway. Place the magnet as far as possible from obvious steelwork like the smokebox barrel and the horn-plates (the two massive plates that flank the firebox and hold all the “works”)
In any case it’s likely any boiler tester may want the cladding removed, almost certainly so if the boiler is known or suspected as of being steel, so as to inspect the general build quality and condition of the boiler. Then the material will be visibly steel or copper, albeit perhaps with a bit of cleaning.
The advantage of a copper boiler over steel is that it is not going to rust away. The disadvantage is that it needs be stronger mechanically for a traction-engine than a railway locomotive of comparable scale because it is also the vehicle’s chassis! (Unlike on locomotives and most steam-wagons, in which the boiler is mounted within a chassis that takes all the loads).
I respectfully disagree with the comments that imply a steel boiler will not steam well in the more modest sizes. Yes it can; but this does depend heavily on the area of the grate, as Jason explains. The difference in thermal conductivity and heat losses within the metals, might not be particularly significant.
From your photographs with the tape-measure, and giving the shell diameter, this engine’s boiler seems significantly longer, but not otherwise far different in size from that on my 7-1/4″ gauge locomotive, a double-sized version of the Juliet design.
This engine’s original, steel boiler (built incidentally by a professional welder but before all the materials certification stuff) steamed perfectly well; and possibly with a narrower grate than on this traction-engine.
It lasted some 20-odd years before a mixture of corrosion and – unrealised by anyone – choked fire-box “water-legs” between 1/4″ thick plates did it in. Even then it still managed to perform fairly well, and in fact expired in service by developing a small leak in the firebox wall, fortunately extinguishing the fire and preventing any catastrophic failure.
Not recommended but also unexpected, and this was really before much attention was given to adding corrosion-inhibitors to miniature boilers’ feed-water.
Similarly, our society’s steel-boilered “Wren” loco, perhaps nearer this traction-engine in dimensions but also possibly with a short boiler, also steams well; almost too well at times. And yes, we do use water-treatment.
.
Gears: although most of the gears on a traction are shrouded by guards, enough is visible to show they are of quite coarse teeth and often crossed out (spoked): see Jason’s own photographs. Commercial gears are available, with plain plates and pilot bores intended to be modified for the intended use, and using such stock gears is common industrial practice. They are not very cheap, but possibly cheaper than buying ones made specifically for particular model designs.
However you decide to construct the gearing, you are constrained by what has been already made, so the starting-point is careful measuring of the shaft centres as already set out. The gears are likely to be of Imperial sizes, specified usually in DP format, and may need some juggling of centre-distances and likely ratios to arrive at the correct diameters and pitches.
.
As evidence mounts I begin to think this traction-engine was completed but later partially stripped down for some reason we cannot now know, and the removed parts subsequently lost. Though it’s also feasible that it was steamed incomplete to test the boiler and engine itself, before the transmission was made.
…..
So, adding to others’ advice, I would remove the cladding and establish the condition and suitability of the boiler before anything else.
As far as I can determine the club scheme would not ban using a steel boiler outright just on unknown provenance, if it was built before the Pressure Equipment Regulations 2000, but the boiler would need inspecting and testing very carefully as if it is “new”, in the words of the Good Book (the MELG* guidance).
Club boiler inspectors are given the right to refuse to test a boiler, or to seek a second opinion, if they feel unhappy about it, as may happen here. In which case you’d probably need ask a professional boiler inspector who’d be able to examine the state of the welds and any significant corrosion. If it passes his examination, you ought be able to have it tested in future under the MELG scheme that covers most model-engineering societies, but you cannot mix the two certifications in one test.
Note that this test is only of the boiler, not the mechanical parts of the vehicle and state of completion; with one important caveat.
The full test is in two parts: 1) cold inspection and hydraulic pressure-test of structural integrity; 2) test under steam to ensure the correct setting and working of the pressure-gauge, safety-valves and feed-water arrangements. At least two feed systems are needed; normally an injector and a mechanical pump on a traction-engine. Those are prototypical but some miniatures are also fitted with a hand-pump. (I know two model traction-engines whose equivalent is a battery-powered electric pump on an auxiliary water-tank in the driving-truck.)
So although the boiler’s structure can be examined and hydraulically tested cold, the caveat is it will need the pump and injector fitting before any steam-test; and on a traction-engine the pump is driven from the crankshaft, directly or via a reduction-gear.
——
*MELG. Model Engineering Liaison Group.
This links the two model-engineering society federations, the 7-1/4″ gauge Society and a few other groups to produce a cohesive boiler-testing code agreeable and acceptable across the hobby and to the legislators and insurers.
The code, given in a manual of the requirements and test procedures, is readily available from those groups and should be at least in any model-engineering club’s library for members’ reference. As an engine owner I also have my own copy.
It is revised from time to time, and the new edition given distinctly different cover colours to indicate it as the latest: currently orange type on white background.