Posted by SillyOldDuffer on 11/05/2020 09:51:28:
I remember being confused by lathe tool-sizes too! I assumed that lathes took a particular 'correct' size, but it's rarely so.
All that matters is that the tool can be gripped by the holder with the cutting point at centre height. Oversized tool-shanks are a difficult problem because they have to be reduced to fit. Not worth the bother in my opinion!
Some tool-posts are adjustable. The American's once favoured a sort of tilting boat affair; never used one myself but they're criticised for being fiddly to adjust and not very rigid.
These days, the 4-way tool-post is common. It's a simple flat platform, pretty solid, and tool height is adjusted by shimming under the the tool, as shown in Shaun's photo:
Same idea except I have a collection of shims up to 4mm thick made in a milling machine, short lengths of 1mm steel strip (as used on big packages), and various thicknesses of aluminium strip. For thin shims, cut-up Aluminium Drink cans. I mostly use carbide inserts, and keep a set of pre-sized shims ready to go with each tool; this makes a 4-way tool post almost as fast as a QC type. As always much depends on how you work; frequent fast tool-changing in an HSS shop shouts 'QCTP'. But many HSS users do almost everything with one tool – a tangential tool-holder – see Eccentric's ad on this site. I've not bothered with a QTCP because ready to go shimmed tools are fast enough for me and because the tool does not need to be removed from the lathe for sharpening – changing inserts doesn't mess with the height setting.
The photo shows a second beginner booby trap. Those painted carbide tools! I had nothing but trouble with mine, and it turned out to be because they're not necessarily sharp out of the box. Being carbide, they can't be sharpened on an ordinary grinding wheel, and sharpening skills are needed. Another problem is carbide performs best on fast powerful machines, which the ML7 isn't! So, quite easy for a beginner to get poor results and assume his lathe is at fault, when it's just the cutter. Problem multiplied if a beginner also starts by cutting random scrap metal from his junk box because a metal-lathe will cut metal, right? No! Many metals don't machine well, and quite few are vile. DIY store metal is generally poor. Best to start with metals bought because their specification mentions free-cutting or machinability. EN1A-Pb steel, most Brasses, or an appropriate Aluminium Alloy.
Dave
Interesting read thanks Dave, I was not aware of such drawbacks with the QCTP, but I think some of it comes down to the quality of some brands I guess?
What seemed attractive to me was it made it hassle free to change the height and centre the tools etc without shimming up to suit. I probably could get away with a 4 way tool post, and perhaps I might just settle on that for now. One thing I can say for sure is I get tired of unclamping the tools and then bolting a new one back on!
Im still unsure why my height is so different on this lathe, if it should be closer to 9.5mm(3/8"
?
I have measured a little over 14mm currently.
I was aware that these cheap carbide tools are nothing spectacular, I just grabbed them to test the lathe until I know what type of tooling is best.
I didnt know at the time that carbide required so much RPM to operate on either, and there seems to be a debate over HSS vs carbide for the quality of your finishing cuts. I had been reading a fair bit on this subject recently and seems it works best at a higher RPM as you say.
What I can say is I have tested these cheap tools on aluminium and i got a super smooth finish, my neighbour who is an engineer gets me scraps from his work and told me that aluminium needs to be turned at really high speeds for the best results which is interesting to hear.
Either way, I will probably add a VFD driven motor as an upgrade in future and get more RPM out of this when I get round to refurbishing the lathe.
Regarding HSS tooling, it seems everybody is grinding their own tools, I dont have any experience in doing this and find it hard to see how an ordinary bench grinder can do this? Im assuming you need a real fine grindstone?
As far as tooling goes, most that i can find seems to be carbide, particularly when it comes to thread cutting tools and boring bars that use the inserts.
I quite like the idea of inserts, can you get HSS inserts instead of carbide?