Coolant is needed to keep things from getting hot. If it gets hot, is when things fail. The important part is that the blade runs true with the cross slide. No matter where it is. As discussed previously, the machine needs to be fairly well locked down and rigid. So lock the top slide and lock the saddle for best results. Not too much wear in the cross slide nut and leadscrew.
Remember coolant to wash away chips and to keep it all from getting hot. The expansion is what causes the tool to jam up and to be grabbed.
The rear toolposts work well, because they have so little overhang from the mounting position.
Some people who do not do alot of taper work, replace the compound slide with a large solid block, and mount the tools onto that unit. With the added rigidity , parting grooving from the front is just as easy as from the back.
In my case, I have the slides fairly well adjusted with little movement. The only time I have had an issue with parting has been when I ran low in coolant in the bottle.
The tip inserts have a very nice geometry in curling the chip to make it smaller than the slot to prevent jamming. The tips will past a long time as well. Only when needed do I part off to the centre. Otherwise, I part to about 2-3mm diameter and hand was the last little bit. Most damage to parting blades occurs at the near zero diameter.
The last tip, is to try and feed at a constant rate, about 0.02mm/rev to 0.1mm/rev depending on the material being cut and how rigid the assembly is etc.
Often I part off at about 300rpm or so, that way the coolant makes a lot less mess than running 500rpm or so. Again speed is material dependent and its diameter. My normal parting surface speed calculator is 318.3 x diameter(mm) divided by the surface speed (M/Min). Steels, mildsteel, to 4340 high tensile, I use 100m/min Stainless and Bronze I use 60m/min, Titanium I use 20m/min, Aluminium and brass I use 150m/min. This is the max speed for the maximum diameter of the part. If the part is large in diameter, so over 40mm, then with the VFD control I will speed up in some cases to a max of 500 rpm as it gets closer to the centre. I don’t have a power cross feed, so hand feed all grooving. At 300 rpm I am hand feeding at about 0.1mm per second to 0.2mm per second. I watch the forming of the swarf more so than the absolute feedrate. So some materials definitely are feeding faster than others.
When the tool starts to dull, more pressure is required to part off and more heat is created. To get more life from the inserts, I have the inserts in a box and mark it for the material used. So when parting Ali, will use the insert from the Ali compartment for example.
Hope this helps those with any parting or grooving problems.
Neil