Hi There
CNC Articles
The beauty of CNC is that you can program it to do almost anything you want.
I learnt CNC using the machine manual in a couple of weeks. I had been employed as a miller previously. You can form and profile all sorts of shapes, many of which are damn near impossible manually even if you could spare the time.
I laos made many one off components, it was still quicker to program them and machine them than it was to machine them manually.
CNC is often used to perform manual operations, a typical example being to bore some stainless steel blocks to a tight limit.
I prepared the blocks all over so they were square and to size. I drilled the hole from both sides with a large U drill (a carbide tipped drill). That left the hole to bore.
I bored the hole using a CNC program. The boring tool kept puching off in the bore. I ran the program several times to get the bore to size occasionally increasing the diameter with the boring head. This saved countless hours over using a manual machine. The components ended up machined to correct tolerance.
Castings cost a fortune today. However, you can machine components to finished size and shape on a CNC without having to buy a casting. One of the problems with CNC in an amateur magazine like Model Engineers’ Workshop is that because articles are written by amateurs, they have no idea how to machine components to the limit of the machine.
Most G Code programming is not difficult. I used a cheat sheet with the basic operating codes on and just cut and pasted the code into a new program.
The cheat sheet include about a page and a half of short lines of G Code and it was also double spaced as well.
Unfortunatly I can’t find a copy of the cheat sheet but I will be creating another one in the future.
regards David
Edited By David Clark 1 on 17/05/2011 12:01:09