My latter three decades of working life were an interesting span from largely-analogue measuring systems to PC-driven ones.
Testing the items being developed involved tuning them to resonance by manipulating large variable capacitor + inductor matching-units, cleaning the output signals from the measurements side by band-filters fitted with decade switches; and observing the signal quality, pulse shape and measuring-gate cover by oscilloscope.
Trying to read those neon-tube “Numicators” in which each digit was represented by a grid, and later, digital voltmeters using bar-type l.e.d.s, was not easy! As the signal frequencies and levels moved away from their strongest and steadiest the numbers flashed increasingly rapidly, so trying to assess a mean level by sight was something of an art. In three dimensions by “Numicator”, with its stack of grids viewed end-on.
Initially we wrote all settings and readings for each frequency step over the test band, onto a simple pro-forma; then typed them into a BBC Microcomputer to be calculated and printed as lists of numbers.
Later, the system gradually became automated. I was told previously, every step had to be calculated manually, and tests that now took a couple of hours or so could take three days!
Even so the programmes were all written locally, in Hewlett-Packard ‘Basic’ as we used mainly HP and Solartron instruments. HP ‘BASIC’ holds a way to write simple character-strings for driving the instruments, I suppose a bit like the CAD/CAM G-code in principle. Unlike domestic-appliances, such instruments are or were supplied with very comprehensive instruction and servicing manuals written to be comprehensible, and these included their relevant codes.
By the time I left the laboratory, and subsequently retired, those tests were perfomed using a PC connected to the work-pieces via only an analogue/digital converter and appropriate amplifiers. All the instrument settings and the analysis were now by programmes still written locally, in a graphical-display system called Labview, but I think Matlab is similar, and no doubt others are available! Creating the programmes is a sort of 2D CAD process, using virtual wiring-diagrams. Even the oscilloscope is part of the display.
….
I did have one darkly amusing experience with these developments, at the stage of HP_Basic.
We had one particular test-rig driven in this manner, for which I wrote the operating-instructions as part of gaining ISO9001. That had been enforced by our primary customer rather than to help us, and I soon recognised it as one of the biggest legal rips-off invented by people it never affects. (It was based heavily on the UK’s DEF_STAN system but unlike that, guarantees only production-conformity, not product-quality as well.)
The bizarrely “management-ese” pro-forma supposedly necessary, inveted by the company apparently from American “business college” hand-books, held the real instructions as an Appendix to a dozen pages of bureaucratic rhubarb. These even included some pages that would have been blank were it not for their central banners therefore falsely claiming “This page is blank”…. for no known reason.
I was quite proud of my manual, which replaced one long out-of-date by fundamental changes to the way the equipment performed the same test. I duly recorded it with the official Reference File number, and put our copy in a folder hung from the machine itself.
That was deliberate: “auditor bait”, not for the professional external auditors but for a posse of internal clipboard-wielders who strutted around the place verifying lots of box-ticking. I noticed if they could verify the manual’s existence, type and Reference, they were ‘Appy, and this machine was prominent.
They never examined the instructions for completeness, accuracy, ease of use (by the relevant people), up-to-date, etc. Only the preceding rhubarb. I was tempted to slip a knitting-pattern into it to see if they noticed, but had noticed they always left their sense of humour at home on Internal Audit days.
Just as well… in the short interim, my line-manager rebuilt the instrument yet again, so putting my technical-authorship success well out-of-date!