On
2 July 2024 at 16:55 JasonB Said:
Just to show that solid dies are not just for restoring or cleaning existing threads…
Does anyone know when and why this change occurred? When I started in the hobby, majority opinion by far was that solid dies were only for cleaning up, and unsuitable for cutting new threads. Only slit dies were the real McCoy, solid dies were all rubbish, to be avoided by newcomers at all costs. This was holy writ, and time-served machinists would blow a gasket if the mantra were challenged!
I had strong suspicions something was adrift. As an innocent Radio Amateur doing a bit of ‘chassis bashing’ I bought an inexpensive BA set, which is still going strong cutting new threads 50 years later. All the dies are solid.
Just a theory, but maybe dies were split in Victorian times to suit manual methods. New split dies allow the thread size to be adjusted for a specified loose or tight fit, whilst the slit also lets impecunious owners of clapped out dies to take up wear and tear, thus extending the dies useful life. Both useful features.
Automatics and CNC machines, I theorise, have no use for the slit. Dies are auto-loaded straight into the machine and expected to cut to specified size immediately; when a thread moves out of tolerance due to the die wearing, the die is simply replaced. On a CNC machine slit dies are an avoidable cause of inaccuracy, not good.
My guess is solid dies started to become more than thread finishers before WW2, but only in modern factories using automatics. Conservative workplaces knew nothing of the change, and even when automatics became common in industry, our education system probably continued to teach split die orthodoxy for decades.
After 1980 or so the CNC revolution really kicked off, causing demand for solid dies to rocket, whilst demand for split dies started to fall. Today, most dies are solid, probably because the vast majority end up in CNC machines, not manual workshops.
Not bad news for hobbyists. Makes it more likely that split dies of industrial quality will appear as New Old Stock on ebay at reasonable prices because the pros don’t want them. Plus there’s nothing to stop us splitting solid dies with a Dremel! The only disadvantage is another lump of folklore bites the dust. The fiercely held belief that solid dies are always bad news, is wrong!
Dave