On Howard’s point, yes the measuring setup could probably be better, but I think before I try to measure that more accurately I’ve found a bigger problem.
There has been a “chatter” artifact on the grinding I’ve done for a while, which I was hoping would be sorted out once I made progress with the gibs. I was pretty sure it was related to the crank on the table – the chatter was the same size as the teeth on the rack.
But I did a test grind this morning and found a sudden 7 thou jump at a particular point across 6 inches, this was confirmed by a DTI.
what seems to be happening is that the rack is chafing on the saddle. I think I’m not the first person to refurb this grinder, and across time the clearance between the rack and the saddle has effectively reduced.
There is a “shim” under the rack which is now too thick. I need to reduce it (ideally with a surface grinder!). Probably the best thing is to make a new shim from ground flat stock, that is thinner.
But how would I measure the clearance? And what, ideally, should the clearance be, for maximum engagement, minimum backlash, but not interfering with the table and causing chatter?
Hopefully the pics explain ….. the chafing is occurring where the red circle is (at least) confirmed with a feeler gauge.