I think filing is now your most likely route forward Brian – but I've been using alternatives (to leaded soft solder) for a while now, namely Super Glue and Shellac. Both are useful but I tend to use Shellac more often, mainly because it's always to hand and I'm afraid my tubes of Super Glue don't seem to have a great shelf-life once opened (I'm probably using the wrong kind?).
However, I have it in mind to experiment with lead-free solder which (I think I've read somewhere) doesn't cause the same problem with Silver brazing as leaded soft solders do. I haven't tried it yet though – although I'm sure a job will come along where I'll want to do so.
If anyone here has already tried lead-free solder for this purpose (and followed it up by silver brazing without further filing or machining) it would be useful to hear.
Regards,
IanT