Wow, some serious overthinking going on and certainly no need to stop using the vice, I read this post on the phone as I got in and and while the kettle was boiling cured it.
As Per my earlier post the screw on the one I have does project maybe 0.75mm when the jaw is pulled down tight to the body, looking at the screw it's easy to see that where the thread was rolled it has made the screw a bit longer and that the first turn or so is not doing anything useful
![20191119_132820.jpg 20191119_132820.jpg](data:image/gif;base64,R0lGODlhAQABAAAAACH5BAEKAAEALAAAAAABAAEAAAICTAEAOw==)
![20191125_124739.jpg 20191125_124739.jpg](data:image/gif;base64,R0lGODlhAQABAAAAACH5BAEKAAEALAAAAAABAAEAAAICTAEAOw==)
So shove it in the chuck and turn off the end, add a small chamfer. You can see I even left the very middle of the concave end so very little taken off.
![20191125_125158.jpg 20191125_125158.jpg](data:image/gif;base64,R0lGODlhAQABAAAAACH5BAEKAAEALAAAAAABAAEAAAICTAEAOw==)
Now with the screw bottomed out there is clearance between it and the bottom of the vice.
![20191125_125135.jpg 20191125_125135.jpg](data:image/gif;base64,R0lGODlhAQABAAAAACH5BAEKAAEALAAAAAABAAEAAAICTAEAOw==)
![20191125_125144.jpg 20191125_125144.jpg](data:image/gif;base64,R0lGODlhAQABAAAAACH5BAEKAAEALAAAAAABAAEAAAICTAEAOw==)
While it is unfortunate that the screw can extend beyond the base as I have said earlier if you are using it in this position then the grip of the vice will be seriously compromised. So learn to use it correctly and shorten the screw to be safe.
Edited By JasonB on 25/11/2019 13:24:12