Posted by Dalboy on 19/11/2022 11:56:00:
I don't need to know the ins and out of different oils Just a simple what oils do you find best for quenching when hardening steel.
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Bad news, you probably do need to understand. What other people do only helps if you're doing exactly the as them!
What sort of hardening is needed?
Heating certain steels to a certain temperature and holding it for a certain time causes the internal structure of the metal to change. If the temperature is then reduced rapidly, the modified structure is caught, and the properties of the steel are changed. The goal is to create a desired combination of hardness and toughness.
Water is a good quench, but it's too fast for many steels, which it makes very hard and brittle with a high-risk of cracking and distortion. On the other hand, some steels need very rapid cooling, in which case brine is often used. Water quenching requires skill, for example if the metal isn't enthusiastically stirred during the quench, steam forms an insulating jacket around the metal which then cools too slowly and doesn't harden. Or the metal cools too quickly and shatters.
Oil quenches slow down cooling compared with water, making it easier to avoid over-hardening, cracking and distortion. They don't form an insulating steam jacket, making the need for stirring less critical.
There is no single best oil for quenching. For predictable reliable results it depends on the alloy and whatever combination of properties the quench is intended to achieve. Each type of oil absorbs a certain amount of heat at a certain speed, and one of them is optimal for the job in hand. This is important if the metal is being hardened to a specification, less so if 'man in shed' simply wants to turn a soft steel into something harder, and isn't worried about hitting a Rockwell number!
For amateur purposes affordability is usually more important than the exact result. Best avoid light oils like Petrol, Paraffin or Diesel because of the fire hazard. Plain motor oil is quite popular, and some prefer used oil. Used oil has been modified by a good hot thrashing in an engine, effectively making the oil lighter (slower cooling), and it's cheap! On the downside used oil is dirty and a bit of a health hazard, but the muck helps if the intent includes leaving a black protective finish on the steel. Otherwise, vegetable Oils, ISO32 and generally not too sticky oils without additives are a reasonable bet for amateur purposes.
The way to know for sure is to identify the type of steel, decide what the result needs to be, and then look up the heat treatment. It will recommend temperatures, holding times, the type and volume of quench needed, and any subsequent heat treatment needed. It's quite common for the quench stage to produce an over hardened, highly stressed, brittle product, and for that fault to be corrected by tempering. Industry have lots of choice. In addition to straight oils as already mentioned, they look to powders, emulsions, and a wide range of synthetics.
Steels vary tremendously. Silver steel is good stuff: the alloy is formulated to produce reasonable results from water quenching without over fussy time and temperature constraints. Only problem is the price! Cheaper metals are fussier. The worst I know of is HSS which has incredibly fussy heat treatment requirements; the process is essentially too difficult to follow without special equipment.
I always like to ask 'what could possibly go wrong'. I don't think the type of oil is critical for amateur purposes. More important to know what the steel is, to have a torch or oven able to heat it quickly to the required temperature, to judge that temperature with sufficient accuracy and hold the metal at temperature until the internal changes are complete, and then getting the object into a sufficiently large quantity of quench to remove the heat at the right rate. ( Large rather than small!)
Dave