Bear in mind that pouring metal into a mould knocking it out, and cooling will introduce stresses.
The outside will cool and contract, while the middle is still hot.
Machining will remove the skin that holds those stresses, so the casting will distort, and may continue to distort after machining ihas ended
Many years ago, castings were left outside for a couple of years for the stresses to work their way out.
Sometimes heating and cooling under closely controlled conditions is usedx for stress relieving. But that takes time, and costs, so in the interests of economy, is not done. (It is hardly practicable in a high volume environment, such as casting and machining cylinder blocks or cxylinder heads for car engines. ).
As an Apprentice in the Toolroom, I spent a Friday afternoon scraping and blueing a machined casting until it was flat, By Monday morning, It had distorted, and i had to start again!
Howard
Edited By Howard Lewis on 18/05/2023 09:02:25