I was offered a casting from Geoff Walker to buy, which when done, would fix the wrong direction of handwheel which catches me out ocasionaly. The casting came flat ground at extra cost but it saves machining a large area and removes any scale and less dust on my mill. I marked it out whith an angle plate and height gauge to check that it will clean up and holes in correct position. I then datumed up edges with carbide milling cutter ready to clamp flat and drill and bore holes etc.
Then I clamped it up flat on buttons so they can be moved about to drill and bore etc and blend radius corners.
The next job was to bore the clearance holes for the gears.
The slot for the leadscrew nut casting lock was done later just spun round till both holes were in line and the slot was milled straight as the radius was large and and shaft didn't touch the sides.
The gears were made next and I had to make a new plate for the dividing head I had from the Midlands exhibition. My daughter bought me the arbour for the mod gear cutters and so I only had go buy two cutters one for each gear tooth count.
The gears were also broached for a 1/8 square key as well as cutting the other side into the 3/8 silver steel shafts.
More to follow.
David
Edited By David George 1 on 17/03/2020 18:14:12