Mist cooling

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Mist cooling

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  • #678583
    petro1head
    Participant
      @petro1head

      Has anyone created there own mist cooling system.  After one for my mill

      Any ideas of diy features

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      #678655
      JasonB
      Moderator
        @jasonb

        Mist is not a good idea unless you want lung problems breathing in the cloud of liquid.

        Look at the Fogbuster type systems which is what I have made that have the air independant of the liquid so you are dribbling a bit of lubricant and clearing/cooling with the air, though it is mostly a lubricant/swarf blower.

        I think it is in my “further advantures thread” look or search for peristatic pump, should not be too many occasions when that comes up.

        #679298
        JasonB
        Moderator
          @jasonb

          It was easier to find it on MEM forum, have a look at this thread

          Mist or fogbuster will never really cool as the small amount of liquid will turn to steam if using soluable oils. To cool you really need flood as the large volume absorbs the heat and carries it away along with the swarf

          There are several about I was inspired by this one just not as fancy electronics

          #679371
          petro1head
          Participant
            @petro1head

            I made a diy flood coolant system but its just not suited to my small mill.  In theory it worked well but as soon as I used it on a piece of work in the vice the coolant ran into the vice and then flowed at the overhang of the vice over me and the floor 🙂

            #680180
            martin haysom
            Participant
              @martinhaysom48469

              a little bit of development work will soon sort that little issue

              #680224
              JasonB
              Moderator
                @jasonb

                Any flood cooling will need a tray under the machine minimum, you won’t catch it with the tee slots alone. The drain in the table is just to let what gathers in the slots run down to the tray in a pile rather than overflow and run off the table.

                #680463
                Martin Johnson 1
                Participant
                  @martinjohnson1

                  First rule of coolant:

                  The coolant tray is never big enough.

                  That aside, I often use a parallel laid across the vice to direct coolant before it does what you describe.  Various other jury rigged deflectors can also be deployed.  Ever thought of setting the machine off level so the coolant goes the other way?

                  Martin

                  #680884
                  petro1head
                  Participant
                    @petro1head

                    I have a tray and yes not big enough

                    Busy playing with one of these https://www.amazon.co.uk/dp/B071DXGGP4?psc=1&ref=ppx_yo2ov_dt_b_product_details

                    Managed to adjust it so not getting dreaded vapour

                    PS not getting any notification when people reply

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