I am just thinking out loud here, has anyone ever considered vacuum removal of chips, I have a kool Mist system, I came across at auction, got it for a tenner I think, about 5 years ago, I've never gotten round to trying it, partly because the nozzle is missing and also I read about fogging problems so pushed it to one side, this thread has re sparked my interest, but I got to wondering if it could be workable to use a system of spray and vacuum, and possibly a centrifugal separator to remove chips " lets say Aluminium I machine a lot of this stuff, and re cutting of chips is the biggest cause of tool wear and poor finish, especially in deep pocket machining.
Your thoughts……….
Shaun