Posted by Dr_GMJN on 28/01/2022 22:10:25:
OK thanks all. I've got some pickled onions, so might mix it 50/50 with the Sarson's stuff and try again on an old drill chuck I found.
I don't quite understand the appeal of home concoctions when commercial products are available. Is it likely a mix of pickled onion vinegar and Sarsons will work as well as a commercial product formulated by a chemist with access to industrial chemicals?
Vinegar isn't completely bonkers as a rust remover, because it's mostly dilute Acetic Acid. But it's not particularly effective. It's a weak Organic Acid, in dilute form a food product, and not aggressive – it's safe. Vinegar is an effective cleaner because the acid cuts through grease, removes limescale and kills bacteria. Good for windows, glassware, kitchen worktops, refrigerators etc. The acid reacts slowly with many types of metal corrosion, some faster than others. Copper coins clean up much faster than rusty nails.
Home mixtures risk unexpected secondary reactions. For example, Vinegar might start by removing one form of rust, but after clean metal is exposed, go on to create another type. Rust isn't a single simple chemical. Timing may be critical or impossible to get right.
As far as I know commercial rust removers don't contain Acetic Acid. Mixtures of Oxalic, Phosphoric, and Hydrochloric Acids seem common. They don't stink! Oxalates are colourless, which helps remove rust stains. Hydrochloric Acid is much more active than Acetic, and Phosphoric Acid converts any deep rust left in the steel's pores into a hard impermeable layer. This phosphate layer helps stop rust bubbling out from under paint or electroplating.
Fizzy beverages are even less effective than Vinegar. They're mostly water with a weak dash of Citric and maybe Phosphoric Acid, plus Carbonic Acid until the Carbon Dioxide bubbles off. The flavourings and sugar are unhelpful and Carbon Dioxide positively encourages another form of rust.
The only home method I've been impressed with is br's "I get good clean results with a bucket of water, washing soda and a 12v battery charger."
Dave