AAAAAARGH!
I left just enough space between the front and rear bearings for bull wheel, pulley and gear cluster, two adjusting rings, thrust race and thrust washer.
So how do I fit the key for the Bull wheel….?
Well I can just get it in (with tweezers) if I leave off one adjuster ring and the thrusts washer. The latter isn't a disaster, as I scraped the bearing face flat to get a good surface for the washer and I reckon its flat and true enough for the bearing to run on.
JS suggested a brass clamp screw instead of paired rings – which would be OK, but the screw has to go through a 1/8" wide ring.
My other idea is a much reduced key and a 4BA screw through the bull wheel, but that means a screw hole between two gear teeth…
Oh what a to-do!
neil