Thank you for all the replies, I thought I’d clarify a couple of things.
I’ve just checked the tapped holes. There is one M6, 8 x M3 and 14 x M1.6.
I’m going to be (brush) applying a lot of paint. An etch primer, a couple of coats of primer, about 4 of enamel and a couple of coats of lacquer.
I’ve tried the grub screw below the surface but at this diminutive size, the hex socket completely fills with paint making it quite difficult to remove. Might be better with slotted screws but I still don’t fancy it with M1.6.
As for paper or foam, again I think the small sizes involved will make things a bit fiddly.
I am still considering beeswax. Once the painting is complete it would be a matter of breaking throught the skin and tapping out the wax. Beeswax works as a tapping lubricant anyway so this might avoid damaging small threads in soft aluminium.
Another alternative might be to fill the holes with vaseline though this might play havoc with the cleaning process pre-etching.
Can anyone see any pitfalls with this method?
Steve