Posted by Hopper on 02/01/2023 03:37:12:
Would 't it be much easier to use a standard sized thread and readily available fasteners to suit?
Bolts in M10 x 1.25 or 1.5 are common as muck.
Cutting a 10mm thread of any pitch with a tap should not be difficult. The finer pitch should not make a noticeable difference in effort to cut the thread. And obviously the faff to get bolts to fit the 1.0 pitch outweighs the effort saved, if there is any.
If you are finding an M10 x 1.25 or 1.5 thread difficult to cut with a tap, most likely you need to drill the tapping hole a bit bigger. See Tubal Cain's Model Engineer's Handbook for just how much oversize you can go and still retain 95 per cent of the thread strength. Down to 65 per cent thread engagement will give this rating.
Make life easy for yourself. That's my motto.
I’m quite happy to use standard metric coarse for most jobs. Having tried fine threads for M10 and M12 when they were required I found them much easier to cut and the finish looked better as well. I suggest you try tapping fine threads for yourself, you may be surprised at how much easier they cut in these sizes. Even M14 fine used for one particular job was easier than M12 coarse.
I’ve got the Workshop practice book on Drills, Taps & Dies and do refer to it if needed. Like many folks I keep a set of tapping drills with my taps. I also have a second set of sizes if needed for less thread engagement if I’m tapping harder materials.
I’ve also looked at M10 x 1.25 and there are far fewer options than metric coarse or I would have bought a set of taps. 😉
Unfortunately I haven’t found a local supplier that sells small quantities. Buying online from most vendors incurs excessive postage costs for the modest amounts I normally buy. eBay has been a real boon for me buying fasteners over the past 10 or 15 years. At least for 99% of what I’ve needed. In fact I’ve found what I need even on this occasion by buying from China. (Thanks for the offer Jim) I will just have to wait a few weeks for them but I have other jobs to do anyway.
It surprises me I can get less common fasteners so easily from China that UK vendors either can’t supply or charge extortionately for. Things I’ve bought from abroad at very modest cost have been things like Brass socket set screws, Torx socket set screws, Torx insert screws and now M10 x 1 stainless socket set screws to name just a few.
I can of course make my own fasteners in a pinch but I particularly like to use socket screws when I can. I have a particular aversion to slotted, pozidrive and philips fasteners even for woodscews and generally use Torx or Robertson screws when I have them.
All sorted now, thanks for the input everyone.