Almost there.. some success at last – had it running for a good minute although that took a second flame to achieve. When i showed it a safe extra from a blowlamp it accelerated very well. It would have kept running with that extra heat.
This is due to a combination of a temporary power cylinder from brass tube with a PB piston ( the carbon attempt was too much difference in coeff expansion), upgrading the o-rings and resealing the junctions with silicone. I have identified one junction that doesn't sit right by more than the thickness of copy paper..and I don't really know why.. no burs, all looks flat etc. I'm guessing since it's one face of the cool cylinder it may be the drill holes that deep wandered ever so slightly…perhaps i'll open then up a bit more for wiggle room.
So I want to make another piston for a marginally tighter fit by, say a micron and follow Brian's approach with some gaskets.
I'm confident that if the syringe glass is consistent enough on it's bore that a glass power cylinder and carbon piston will improve it further. My 10's and 20's are on order from china so may take a while yet.