My pleasure Mike, I've learned a ton of stuff on here over the years, so it was nice to be able to help with something I actually know about,
I'd suggest not getting too hung up over the pivot sizes, if you cut them a bit small or even slightly over size if you're afraid of overcooking things it isn't a big deal, it's always a moveable feast on clocks because whatever pivot sizes you end up with you will always cut the holes to suit each individually, you'll be drilling the initial holes under size anyway in order to broach them to suit the pivots, so personally I'd make all the arbours and pivots first then drill the plates
Another tip I would give, is to avoid cutting a sharp root where the pivot blends into the arbour, if it's cut sharp it'll create a stress raiser, and can guarantee if the clock ever suffers a mainspring or line break, that's where something is likely to break, best to cut the fillet with a small radius for the strength, which brings me to a point Marcus made,
Totally agree with what Marcus wrote, but where oil sinks are concerned I personally would add them front and back (outside only) because they do tidy the job up no end, that's just my preference though but there are other reasons for my thoughts on this,
In every case on antique longcase clocks where the winding barrel arbours invariably run in plain holes, the oil has stained the plates where it's run off the holes and they're always very badly worn, but on the clocks where I've added an oil sink no appreciable wear has been apparent on subsequent servicing or repairs years later, 'But', the oil sink on large holes are best cut Very Shallow, because on those anything removed from the front of the hole will reduce the bearing surface in a greater proportion to the smaller train holes, in my experience though, a very shallow sink works wonders with the oil less likely to run off!
Regarding oil sinks on the inside of the plates, some may advocate it but I don't, they further reduce the depth of the pivot hole and the pivots suffer less support = wear, they will also cause an excess of end shake on associated arbours,
However, this brings me back to my comment about forming a small radius on the root of the pivots,
I Always run the oil sink cutters over every pivot hole 'Inside' the plates, not an oil sink, but just enough to crack the sharp edge away because, if you have a radius on the pivot root and a sharp edge on the pivot holes, I can guarantee this will cause the wheel train to bind and stop the clock or cause poor performance at some point,
The arbours may feel free when you spin them by hand, but when any wheel train is working under spring or weight pressure, the arbours will always migrate to either the front or the back plate depending upon any gradient formed when cutting the gears, arbours and pivot holes, it's unavoidable, the best way to get you head around this, is think of what happens on a belt sander or flat belt drive if you tilt a roller, the belt will move across as the roller tilts, and exactly the same thing happens in a clock wheel train, so if a pivot root radius runs against a sharp edge on a hole, it'll cause friction which will have a greater impact the closer it gets to the escape wheel where the power available to the wheel train is lower,
If you look at any clock movement that's done a fair amount of running, you'll always find on every arbour that one end has left witness marks on a plate around a hole where it's rubbed, but the other end will just have a mucky ring of dried oil around it.
Most of all though, don't rush it and enjoy making that clock.
John