Posted by Henry Brown on 26/09/2020 22:48:17:
Did you make the fuel tank? I have a similar task imminent and would be obliged for any tips.
Thank you also!
The tank body is chromed brass bathroom waste pipe. (I had an off-cut).
I wanted a brass bodied tank, but the price of brass tube seemed horrific – more expensive than solid bar of the same size. I tried all sorts to strip the chrome off the bit of pipe I had and failed, so ended up just using it as it was – it turned out OK!
The ends of the tank were cut out of ~2.5mm brass sheet and both faces of each end were turned. prior to assembly, using superglue to hold them to a piece of faced-off aluminium bar in the manner of the Clickspring Youtube channel:
- Centre punch brass sheet, scribe circle, saw roughly to size, then glue to the 'face plate' using a centre in the tail stock to locate the punch mark on centre,
- Turn the OD and face off to leave a small pip in the centre. Machine a small shoulder to fit inside the tube.
- Remove from faceplate and glue the opposite face using the pip to centre in a suitable hole in the 'faceplate'
- Face off and round corners.
- Remove from face plate. The pips stay on the inside faces (but nobody can see them )
These were a nice, tight fit in the tube, and I just soft soldered them on (one at a time) by laying a ring of 0.5mm multi-core solder inside the tank and gently heating until it flowed into the joint, The second end had to be done 'blind', but it worked OK. (The bosses for the filler and fuel off-take fit through holes drilled in the tube and were soldered on from the inside with plumbers solder before fitting the ends.
I hope that makes some sense!
Another edit for a photo:
Edited By Andy Gray 3 on 26/09/2020 23:41:26
Edited By Andy Gray 3 on 26/09/2020 23:45:01
Edited By Andy Gray 3 on 26/09/2020 23:48:48