For the record i got this sorted. ![](data:image/gif;base64,R0lGODlhAQABAAAAACH5BAEKAAEALAAAAAABAAEAAAICTAEAOw==)
Testing on the unworn leadscrew end showed the lead screw was ok, so it had to be the adjustment or the halfnuts. plus it was rock solid moving away from the chuck and useless moving towards it.
There is no indent mechanism to locate the thead engage leaver, so it wasnt that.
The halfnut mechanism has a fixed pin on one nut and an adjustable one on the other. They ride in a slot on the other end of the lever so when you turn the lever it moves one nut up and one nut down.
There is a grubscrew on the top and bottom of the adjustable pin so you can change its position on the halfnut and this means that it engages at a different rotation of the lever which essentially changes the height at which the 2 nuts meet. (the height range is tiny though)
It turns out you can just about reach the top adjusting screw insitu with an alan key if you remove the saddle plate on that side, so you can tune its position with everything assembled.
The adjustment was maxed out though.
So I ended up making an offset pin for the press fit fixed pin as it allowed the handle to rotate a bit more and meant the adjustable side was more in the center of its range.
However the main problem seemed to be that in its previous life, bed wear meant the saddle was running low, and clearly the half nuts wernt fully engaged and as a result the lead screw had worn some slight steps on the flanks of the half nut threads.
Now the nuts arnt all that worn, they must have been recently replaced as there is plenty of meat left on them.
But now ive reground the bed and raised the saddle (the bed wear was horrible) its all in better alignment, and with the new pin the leadscrew is now fully engaged in the halfnut. However this means that the leadscrew just touches on the unworn bit at the top of the halfnut thread and it seems like a slight vibration will make it jump down to the next step in the nut thread. This lets the carridge move sideways a bit and the thread is ruined.
Under heavy loads it can even disengages completely.
I could try to skim the halfnut thread, but id need a second lathe to do that. ![](data:image/gif;base64,R0lGODlhAQABAAAAACH5BAEKAAEALAAAAAABAAEAAAICTAEAOw==)
So I smeared a dab of jb-weld on the thread face, greased up the lead screw, and clamped it on, and thusly smoothed out the thread flank a bit.
Its still a bit sensitive to the adjustment, but with a bit of fiddling, and several heavy runs up and down the lead screw with some resistance applied to the carridge to bed it in a bit, it now seems to stay engaged nicely in bith directions. ![](data:image/gif;base64,R0lGODlhAQABAAAAACH5BAEKAAEALAAAAAABAAEAAAICTAEAOw==)
Now this isnt a blindingly good fix, but hopefully now it will wear on the metal high spots of the nut (only a few tens of thou high i think) and over time wear back to a decent full metal thread face. And jb weld is reasonably tough stuff, so with the low mileage ill be putting on it it will probably be fine.
if not ill have to find a second lath and try and skim the nut.