Brian,
I have had the saw from new about 20 years ago. If there is an assembly fault in the tensioner, it was done at the factory. I don’t get anything like an inch movement in total, more like 0.5″, so you may well be correct, I will take a closer look, once I have sorted out the tyre problem.
Bill,
I am a touch confused about the material being granulated cork rubber sheet. I have never come across it, granulated cork or rubber gasket material, being the things I am familiar with. I will have a Google around to see if I can identify it.
Thanks both for your help,
Andrew.