from a 3.5 inch Gezina to 5 inch tramway Plettenberg locomotive

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from a 3.5 inch Gezina to 5 inch tramway Plettenberg locomotive

Home Forums Work In Progress and completed items from a 3.5 inch Gezina to 5 inch tramway Plettenberg locomotive

Viewing 15 posts - 26 through 40 (of 40 total)
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  • #416976
    Werner Schleidt
    Participant
      @wernerschleidt45161

      Hello all,

      I want to update some findings.

      I looked in the theortical steam diagrams and so I had some doubts about my measurements.

      I double check the electronic and all was correct. The doubt came up ,because the pressure at the beginning have to be high and then a steady phase and then To the end lower pressure.

      In my measurements it is more in the opposit direction. So I asked me where this come from. The only involved part is the exentric. I measured the excentric and compared it to the 3,5 inch Gezina drawing. I saw there is an error in the dimension. It have to be 19.5 mm and it was 18 mm. I looked more into the system and had the opinion that 21 mm are correct. So I made new excentrics with 21 mm.

      Than I test the loco with pressured air. In the first step the steam engine runs in forward direction much smoother than before . Backwards it was not so good but better as before.

      I decided then to measure with pressured air to see how it changes.

      indikator nh vw voll.jpg

      this looks now more as a "Zeunert" Diagram . The pressure comes from the beginning some steady phase and a pressure drop to the end.

      The steam engine runs smooth under this condition. With the reverse lever one step to the middle position it looks like the following picture.

      indikator nh vw ez.jpg

      The engine runs faster with less air usage, so the pressure increased a little bit,but the engine runs not so smooth as before.

      In backwards direction the engine behaviour is not so good. The pressure increased to the end of the travel and the timming is not correct.

      indikator nh rw voll.jpg

      But it is better as before the change.

      indikator nh rw ez.jpg

      With the reverse lever to the middle position there was some compression to the end of travel. The engine behaviour is not so smooth as forward.

      After the mesurements I change the position of the exentric a little and the behaviour was then better.

      In the next days I will make a test run under steam to see how comparable is the experience with air to steam.

      With steam it have to be much better. But if the principle adjustment with air is the same as with steam it is more easy to do and to measure.

      Werner

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      #417342
      Werner Schleidt
      Participant
        @wernerschleidt45161

        Hello all,

        I made now the tests with steam. Steam tests are more complicated with my one man show. Where I have 3 jobs locomotive driver, video guy and measuring man.

        In the measuring files I saw that the mesurement have to collect with dry steam and warm cylinders .Otherwise there are some peaks in the pressure measurements. You can see that in the pressure displacement curves over time. With warm cylinders the steam measurements are comparable to the air pressure diagrams. With this small model with wet steam and small pressure is this my finding.

        With super heating and high pressure it is different I think. The next thing is ,the small model have no intensiv cut off in the steering.

         

        i1.jpg

        i2.jpg

        i3.jpg

        i4.jpg

        i5.jpg

        My conclusion is to set the link motion and to control it it is Ok to do it air pressure this makes it more comfortable. I all is in good condition a steam test make sense. and doing all alone on a small track is not advisable. The test have tob done with more load.

        In the video I found a mistake the last diagram was made with steam not with air.

        I made a short video of all .

         

        Over the winter I have to look if I can speed up my measurement system to a higher data rate. The rate of 96 measurements per second is Ok ,but multiplied by 2 ore 3 is better. But at the time now it is difficult to handle the amount of data. It is advisable to think about a procedure for the work.

        I hope you can enjoy my work

        Werner

        Edited By Werner Schleidt on 04/07/2019 20:07:21

        #417353
        Neil Wyatt
        Moderator
          @neilwyatt

          Thanks for posting that Werner, it's interesting reading.

          Neil

          #417359
          Harry Wilkes
          Participant
            @harrywilkes58467

            Interesting video and engine

            H

            #417450
            Werner Schleidt
            Participant
              @wernerschleidt45161

              Hello all ,

              I think the knowledge base how indicator diagrams look like in the model range is small. The diagrams of big locomotives are more common.

              I found these diagrams in a 100 years old thesis.

              Tis one is more like the pulications I know .

              It is from a Ball type engine

              ithessist ball.jpg

              And this one from a robinson engine.

              ithessist robinson.jpg

              The robinson type looks more like my model engine.

              It will be interesting to have a knowledge base and more than the loco runs good.

              Werner

              #438696
              Werner Schleidt
              Participant
                @wernerschleidt45161

                Hello,

                here is an update of my painting and assembling activities of my PLettenberg Loco.

                After summer i decided to paint my loco. So i disassembeled all and cleaned all surfaces with soap water and brake cleaner of the frame and so on.

                But it was in october to cold to paint outside. So I build in the basement a paint cabin from cardboard and on top there was attached a computer fan with a hose to the basement window. With this setup I painted wit spray cans all surfaces several times. This was a straight forward time consuming job.

                As I put the frame together I had a better feeling as I see that it looks more than a locomotive again.

                20191105_172956.jpg

                It is always an adventure to puzzle all the parts and screws to the right places back.

                20191106_152704.jpg

                The frame is ready to attach the boiler. As i want to screw the ashpan and grate attachment i saw that i had assembled the fixing bars in the wrong way. I found the easiest way was to bore three new holes for the screws.

                Werner

                #438698
                Kerrin Galvin
                Participant
                  @kerringalvin72662

                  Hi Werner,

                  Coming together nicely! Great to see an update.

                  Cheers Kerrin

                  #439621
                  Werner Schleidt
                  Participant
                    @wernerschleidt45161

                    Hello all,

                    here is the next update.

                    The chassis is completed again for testing with air pressure.

                    20191107_133656.jpg

                    What colour made a difference – In the front on the left the steam pump and right the hand pump. Down the footplate the oil pump.

                    And now with the housing . It was an intensiv work to paint all parts and line the edges with black colour.

                    20191107_141835.jpg

                    The window is moveable so it is possible to fill the oiler with a doctor syringe.

                    20191107_141922.jpg

                    It looks nearly like the original,

                    This is the driver view with some compromise for a good use for all handles.

                    20191107_150141.jpg

                    Original and copy.

                    20191119_133114.jpg

                    Some trim parts are still missing ,like the brake hose and the coupling hooks.

                    This is the night view with all lamps on.

                    20191121_100906.jpg

                    The lamps are made with LED pulled out of defectiv 230 V LED lamps. They run with 5 miili Amps of current.

                    20191121_100932.jpg

                    The driver side with illumination of the pressure gauge and the water glas.

                    The front , the rear and the inside lamps are separate to switch on and off. A 9 Volt battery gets the power for about 12 hours continously. All is installed in the coal box in the left side.

                    Werner

                    #442847
                    Johannes Grabsch
                    Participant
                      @johannesgrabsch91508

                      Hallo Werner

                      Gratulation zu diesem vollen Erfolg. Es ist eine schöne und vorbildgerechte Lok geworden. Und wie bei Dir üblich, testest Du die Lok auch wie gehabt, genauso wie bei der Feuerwehr.

                      Nun weißt Du auch, wo ich jetzt häufig aktiv bin…

                      Alles Gute Johannes

                      #443056
                      Werner Schleidt
                      Participant
                        @wernerschleidt45161

                        Hallo Johannes,

                        danke für das Lob ,ich habe dir eine PN geschrieben.

                        Gruß Werner

                        #443078
                        SillyOldDuffer
                        Moderator
                          @sillyoldduffer
                          Posted by Werner Schleidt on 04/07/2019 20:00:40:

                          I hope you can enjoy my work

                          Werner

                          Somehow I missed this thread in April, so an early Christmas present this morning!

                          Very interesting, especially the indicator diagram highlighting a problem with the locos valve gear. Perhaps clubs should consider ways and means of applying Werner's tests to their member's locomotives?

                          Coincidentally I'm reading Duncan Webster's draft essay on valve-gear. Duncan uses computer simulations to graph the characteristics of many different types of gear from Stephenson to Brown : I find his discussion of the theoretical and practical advantages and disadvantages of each type fascinating.

                          I can't help wondering if the understanding and insights could be applied more widely to models. LBSC died 50 years before the technology to do this was readily available: no excuses today, as Werner and Duncan demonstrate! I doubt applying scientific method to model locomotives would result in massive improvements across the board but it might explain why some engines perform better than others, and it would certainly keep me amused!

                          Keep it coming Werner!

                          Thanks,

                          Dave

                          #443268
                          Werner Schleidt
                          Participant
                            @wernerschleidt45161

                            Hello Dave,

                            nice to see your interest in my work. After painting and reassembling all, I made test runs with air pressure. In the reassembling i made all bolts in the motion setup new to reduce lash. The position of the cylinders at the frame where not absolutly at the same place as before. So I had to readjust the walscherts motion link.

                            I made this by looking to the steam ports and I do not know why on the right side the behaviour was as before painting very good. Perhaps it was by chance and the fit of the attachment to the frame is better.

                            On the left side there where problems the Loco runs ,but not as good as before. So I decided to measure again.

                            Another reason was, I made optimizations of my software and with each step it is more usefull now. And in 2020 I will measure a big K1 of a club colleage.The Plettenberg is my test loco to improve all.

                            Here is my presentation and findings.

                            s1.jpg

                            s2.jpg

                            s3.jpg

                            s4.jpg

                             

                            s6.jpg

                             

                            s5.jpg

                             

                             

                            s7.jpg

                            s8.jpg

                            All measuremments have been performed wit a low air pressure of 1bar ,because my compressor is not strong.

                             

                            The spring can come, I made my homework,it will be an interesting year 2020.

                            with christmas greetings

                            Werner

                             

                             

                             

                             

                             

                             

                             

                             

                            Edited By Werner Schleidt on 25/12/2019 13:25:51

                            Edited By Werner Schleidt on 25/12/2019 13:27:03

                            Edited By Werner Schleidt on 25/12/2019 13:28:23

                            #448250
                            Werner Schleidt
                            Participant
                              @wernerschleidt45161

                              Hello all,

                              on monday there was a very cold and sunny wheather . So I decided to make a photo rollout.

                              On the track

                              s1960003.jpg

                              On the turntable

                              s1960014.jpg

                              I think this was a nice build project. It made me a lot of fun. It was a good idea to awake the 3 1/2 inch parts to a future 5 inch gauge life.

                              with best regards

                              Werner

                              #481840
                              Werner Schleidt
                              Participant
                                @wernerschleidt45161

                                Hi folks,

                                I had some time to test my Pettenberg Tramway Locomotive under steam after disassembling and painting over the winter time.

                                I did some optimization of my garden railway and so it was good time to test the locomotive. I had some trouble with the safety valves , because of to early openning. After setiing correct the fun of driving starts. The engine runs very well under steam . Injector and the steampump worked perfect . The crossheadpump and the oilpump were in a good order too.

                                It is a good feeling when a project is ready .

                                There is an impression of my test ride .

                                Please enjoy it

                                Werner

                                 

                                Edited By Werner Schleidt on 24/06/2020 09:02:41

                                #559979
                                Werner Schleidt
                                Participant
                                  @wernerschleidt45161

                                  Hi all,

                                  I had some time to make driving tests at our club track .The Plettenberg tramway locomotive is my smallest locomotive i have,but she is powerful enough to drive with two adults. The weight of her is about 27 Kg. And she is equiped with injector and a steam pump and a automatic helping blower valve.

                                  I forgot that i made a special coal shovel for her and so it was a little bit fiddling to get the coal in the small fire hole. But with some experience this was not a problem. It was a very enjoying day to drive her. I made the video by my own and so it was a little bit tricky to record myself driving.

                                  I think the video give a good overview of the driving behaviour of this smal locomotive. I am ver astonished how good this small oiler behaves . The cylinder and boiler was from a former 3,5 inch locomotive and was then converted to the Plettenberg.

                                  I found a video from the original which is located by the Deutsche Eisenbahn Verein in Bruchhausen Vilsen in northern Germany. It is a nice video with german explanations , but the pictures are in international language.

                                  please enjoy the videos
                                  Werner
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