thanks Howard and Swarf, and a happy new year to everyone
Update and a resolution.
It turns out that the 2 inch split die does in fact open to a point of giving a PERFECT THREAD MATCH.
I do however feel slightly vindicated as i took it to a mechanic close by and it turns out that the setting/splitting screws in the cheap die holder were deforming and the heads were starting to strip out before the die could open enough. Once he replaced them with some propper bolts the die worked great…. note to self be careful of cheap equipment…
you guys have been so helpful and i've picked up more from your replies than just an answer to this specific issue
THANK YOU ALL
Jason