Wow, this thread went on a bit! Have to confess I stepped back last night to let you get your suggestions in ![](data:image/gif;base64,R0lGODlhAQABAAAAACH5BAEKAAEALAAAAAABAAEAAAICTAEAOw==)
In no particular order…
Welding – the pin was about 3mm behind the panel so no chance of that. It's a 4mm diameter pin. Also, I don't have a welder (though this is tempting me to buy one!)
Drill – this worked, once I ditched the HSS bit and went for a 4mm carbide bit. I ended up wrecking one of these when the drill skipped. A 4mm endmill split the side of the pin and finished the job, fell right out.
The bar, incidentally, is mild steel, and so are the pins. 4mm dia, 15mm long. I've got some replacements on order.
The pin was in there ludicrously tight, which explains why it wouldn't push out. From the bits of metal which came out, it looks like it had rusted in… which explains why the previous owner left it alone. I'm quite surprised how short it was, only 10mm when it's supposed to be 15. Yet another bodge done to this machine by its previous owner, one of several sadly.
Thanks for all your help! ![](data:image/gif;base64,R0lGODlhAQABAAAAACH5BAEKAAEALAAAAAABAAEAAAICTAEAOw==)
Edited By Phil Pemberton on 29/01/2019 23:49:25