Hi Owen.
I’v just built this rev counter.I had a problem which turned out I had the collector & emitter of the optotransister reversed, when I corrected this all worked o/k.I contacted Mike Crossfield who sent me this explaination of how the circuit works:-
“With everything correctly connected, and the opto slot clear, the optotransistor will be switched on by the illumination from the LED, and its collector (pin 3 on the opto switch) will be near to 0V. This will turn TR1 hard on, and its base will be at around 4.3V. The collector of TR1 will be just below 5V.
When the slot in the opto switch is blocked, the optotransistor will be turned off. The collector of the optotransistor will be pulled up to 5V by the 2k2 resistor. TR1 will be switched off, and its base will also be at 5V. The collector of TR1 will be pulled down to 0V by the 3k3 resistor.
Tr1 collector is connected to the input of the digital frequency meter (pin 6) via a 470nF capacitor. Pin 6 is also connected to 0V by a 2k2 resistor. As explained in the article, this arrangement makes sure that the display returns to 0000 when the machine spindle stops. However, because dc voltages are blocked by the capacitor, it also means that you will not get meaningful measurements with a voltmeter at pin 6 during static testing.”
With a scope on the o/p pin I get a nice 2.5v amplitude square wave.If you have the same LED display I have the connections are different to those in Mikes article. Looking at the LED display with the pins at the bottom, from left to right::-
pin 1 & 2 no connection, pin 3 +5v. pin 4 -5v (0v) from power supply, pin 5 no connection & pin 6 i/p. Hope this helps.
Ian