Thanks for the replies, great reading. I think I have a workable solution.
Based on the last few replies, my solution will be to make an internal ring with an OD that fits the ID of the tube and there is sufficient room to accommodate the nuts (two off at 180 degrees) and about three times it's thickness.
As mentioned by John, I shall drill through the internal ring and then cut to the depth of the nuts a minor diameter, just below the across flats but smaller than the major diameter of the nut. By applying a minimum of heat to prevent too much deformation, press in the nuts.
The nuts will be held captive and providing both nuts are not removed simultaneously, should remain inline and serve in a pseudo anchor nut fashion. The nuts will not need to support a high torque, just a nip up, or slightly snug, as they say.
Great support guys, I managed not to scratch all of my hair out on this one.
Now I wonder, as it's black Delrin, can I weld it using black tie wraps as welding sticks? Haha, I will experiment this and report back sometime later.
Steve