Hei Ian,
I am actually very much aware of the Drill rod or sølvstål/kullstål as we say. Unfortunately I don’t have anything suitable to “butcher” for this job, otherwise I would have started a long time ago. There are however some little quirks to get by as you are probably aware of. As the taper is MK0 then you really have to make an MK0 socket to fit in the collet chuck of the lathe (this just has to be concentric. It helps immensely if you have a MK0 lathe center to hand. I have tried to obtain an MK1 to MK0 adapter to remove some of the problems, but no go). From here you can produce your MK0 taper to fit in the socket from the piece of material you have chosen. You can of course hone beforehand, but it is perhaps sensible to wait until you have the rest of the body finished, which has to be produced by holding it in the socket you have just made. It is also sensible to turn the part which the collett will back onto at the same time as turning the taper in order to have a method for testing trueness (that it doesn’t wobble!) when inserting it in your new socket. The new center should maybe be made a little longer than necessary (it’s ok to take off a shaver, but putting on is a little more difficult). When the center is finally finished you can take measurements in the body of the chuck after insertion. A collet can be used to gauge the amount to be removed, because if you have made the center a little too long then the collett will protrude, and this can be precisely measured. The it’s back to the socket you have made, insert the new center and turn to size. I imagine that I would have used a couple days on this job, not because of it’s complexity but because my eyesight is getting rather poor, and even when using a head magnifier I get problems after a relatively short while. SO, when the opportuniy comes up to buy one which fits instantly then I jump at it, as this saves a lot of hassle.
As a by the way, it used to be possible for me to hunt around in the metal collection bins at our lokal scrapyard (the council one). This is now strictly forbidden and you risk a severe fine if you are caught. This is of course another steback introduced by teh EEC. Norway isn’t a member but follows all of the rules and regulations religiously.
Regards – Antony