Cleaning rusty threads,avoid using a die,only use it as a last resort, dies do tend to remove some metal,make up a powerful wire brush unit, I use a 2hp motor,1440 rpm with a 8 inch diameter 1inch wide wire brush,this really removes rust but does not remove metal,the brush does not slow down no matter how hard you press the work onto the brush,need goggle though, although I have angle grinders with all types of wheel,I prefer the wheel on a motor, and I have had it 35 years,worn out a number of brushes. I can never understand why a cycle thread was ever introduced,26 tpi brass thread was already in use. with worn threads on alloy castings the answer is to helical them.I can usually sort out most threads,but the difficult ones are cycle /1/4 bsf and no longer having access to a shadow graph makes matters worse, I personally like Greeves,all their bolts were bsf but there were problems with bought in items,e.g. handle bar lever clamp bolts were 1 BA ,at least the Villiers engine was whit/bsf except for the threaded ignition coil pick up was bsp. I only rode in trials,and can remember the early trials C15s and tiger cubs,they were good comp bikes, except that you were lucky if you finished an event ,reliability was terrible ,electrics and pistons were the main problems,though I do remember one chap from a london club who used to ride mainly in events held on war department ground,he had a bog standard trials C15, a real rattly,leaked oil like a sieve,the bike was covered in oil from end to end never cleaned but just kept running long after most riders gave up on C15s.