Jupiter! you do ask the 64 megabuck question. I made the thing about 10 years ago and do not really remember the details. If any drawings/sketches were made they would have been in my old workshop notebook now long lost in the move to Hungary.
The length of the bottom bar depends on the length of the stem of the drill chuck. You have to keep enough of the drill chuck stem in the tail stock holder to make certain that chuck is held firmly when it is the full out position. From memory that distance was some 6 to 8mm. The main problem is drilling the hole in the tailstock stem. I am used to drilling deep holes. The barrel for my 1/10th scale baker rifle was 3.2” long by 1/16” diameter and the 1/5th scale 0.577 Enfield was well over 6” long by 3mm diameter. The trick is to ‘peck drill’ brushing the drill with a paint brush moistened with cutting fluid after each ‘peck’. About 1 peck in 4 is done just to clear swaff left behind. One easy way to break a drill is to jam it up with swaff. I also use an old fashioned (glass barrelled) syringe with a long vetinary needle to help flush out swaff. The depth of each ‘peck’ should be about the same as the diameter of the drill. The watch word is ‘take it slow and easy’. I reamed the hole and finished it with a ‘tool maker’s broach’. This is a piece of steel (of the right diameter) whose end is ‘slash cut’ at about 10° hardened and stoned off (there is one in the new pictures). Be careful they are greedy beasts but do not ask them to scrape more than 0.05 to 0.127mm (0.002” to 0.005”. Make certain that the cross drilled hole is made so that it will not get covered up in the tailstock. My Lorch has a slot along its length but I do not know your Boley-Linen at all. Remember the tool you are looking at is for a 6mm lathe yours is an 8mm. The new picture shows the ‘front view’ of the thing. The bottom bar is just pinned with plain pins. Only the bottom bar was reamed and the other holes were drilled a few thou undersized. The two cap screws had points machined in them to fit the ‘Tommy bar’ holes in the chuck
If you ‘right click on at pictures you can then save it to your computer and ‘play tricks’ with your picture editor.
The other large thing in the earlier picture is an adjustable ‘filling rest’ for the Lorch.
Norman it is about the same as mine. If you can trace the source of the runout you may be able to fix it. However my Lorch tailstock has some inaccuracies as the bed is of the sliding bar type and i have never measured it’s out of line distances. I do not know the Schubert lathe at all. Mine which is a ‘bitza’ (I know that parts were made before 1914 and some bits in the late 30’s
Edited By Richard Parsons on 28/08/2010 17:13:26