Hi,
Now – common sense! That’s the problem these days, they don’t teach common sense any more, as you say it’s all risk assessment. The stupid thing is that risk assessment can’t stop an accident happening and neither is the risk assessor guilty when an accident does happens – it just means something was not thought of in the original risk assessment.
Part of the problem is the with H&S culture in the UK. We assume that if someone can put their hand in a machine and get it chopped off then we assume everybody will make every effort imaginable to put their hand in, so we overguard the machine to prevent that happening. In Europe they tell the staff “put your hand in there and it will be chopped off” and then credit them with the common sense not to do it – they still have common sense there, it’s not all bad in the EU.
Now with a boiler, provided the boiler was properly constructed to comply with design standards and calculations, like thickness of boiler plate and tubes to withstand the design pressure for example, and the methods of joining the component parts was carried out properly and correctly, and the correct materials were used, then I agree that a hydraulic test followed by a working examination under steam should be sufficient. The proof of the pudding is in the eating!
A proper industrial boiler always did have a degree of traceability in that the boiler inspector would check the boiler plate used against the steel suppliers analysis report and stamp it with the inspection companys stamp as part of the construction process.
This is surely over the top for model boilers which are I believe mostly constructed by copper plate, obtainable from reputable suppliers. Traceability like everything is also vulnerable to possible abuse or ‘tampering’ and has it’s limitations and therefore it’s usefulness – a bit like traceability in a restaurant – “where did that fish come from” – “oh, the sea”, well that’s jolly useful to know.
The fact remains, for a boiler, a hydraulic test followed by a working test under steam has got to be the ultimate examination of successful and correct construction.
Oh, and I do ‘Grumpy Old Man’ very well, so SWMBO tells me! Must be my age……
ChrisH