Wel, just a short part of my personal site and be sure there is very much more on it.
Starting off with the Mercedes 320cdi estate which I bought in Germany and towed home with my BMW 740i over more than a thousand miles. This is how it arrived. Yes, that house is mine.
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At first glance it looked alright apart from "some" rust around the wheel arches. At least so it seemed. When I took the rear bumper off to make some space to treat the rust right I found this.
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Yes, that's rotten through! No patch panels available so I had a project for last winter.
First I cut out the rusted parts.
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Took a piece of .75mill steel plate and hand formed a new piece.
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Welded it in place and most of this side is finished. Not quite but it's on my site in great detail on how I did it.
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The other side was even worse…..
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So again, cut most of the rotten steel out.
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And started to reproduce the panels I needed from a piece of sheet metal.
This…
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..and this…
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… and this …
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… some of this…
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..and this…
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..and many other pieces, welded together it looked like this.
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I will jump forward to the prep work just before painting it.
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First coat of primer.
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Second layer of paint.
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Second layer of clear coat or varnish if you like.
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And the finished result.
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Be sure I did a lot more to that car! I bought new front wings, restored the underside of all 4 doors, rebuilt the injectors, rebuilt the turbo and the list goes on and on.
Well, this is the first part I promised, be sure it's in far more pictures and greater detail on my site.
I'll make another post on how to electroplate nuts and bolts or even a bigger piece of metal. The basics are the same.
Hope you enjoyed it.
Cheers,
Nick.