Posted by Chris Murphy on 15/07/2022 10:05:51:
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sometimes when I try to drill with the tailstock the drill doesn’t seem to go anywhere and the tailstock starts moving back slightly, even though it’s lock in place.
I take it that you drill a pilot hole and then use smaller drill bits until you can use the drill bit for the job in hand. Am I right in thinking this.
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Blunt drill and/or difficult metal can cause a properly adjusted tailstock to slip. It can be helped by the operator pushing as he turns the handle, but if the drill is sharp and material cooperative, it's time to look to adjusting the tailstock clamp. It may also require cleaning – a clamp soaked in oil and running on swarf is likely to slide.
Run a clean cloth along the underside of the bed where the clamp grips: if it comes out plastered in oil or dirt, consider removing the tailstock and so the clamp can also be cleaned.
If that doesn't fix it, check the adjustment.
Some tailstock clamps are just pulled tight by a nut on a stud; not much to go wrong. However, because having to spanner the tailstock is a time-waster, it's more usual for a lever on the tailstock to cam the clamp tight. Much faster but can come out of adjustment and be fiddly to reset because the mechanism is often on the crude side.
The nuts are adjusted until the cam-lever operates correctly. Loose enough for the tailstock to slide without binding when the lever is off, and tight enough to pull the clamp hard enough to brake the tailstock firmly when the lever is on. Sounds simple but it may take a few attempts to get right especially at first. The cam may allow the stud to slop from side to side, so be prepared to experiment with the angle as well as how the nuts are positioned. With luck simply tightening the nut a little will be enough, but expect fun and games if the tailstock is removed or the adjustment is way off.
Opinion on the best way to drill larger holes varies. Everyone agrees always start with a good pilot hole, because they reduce wandering. (Twist drills love to wander).
My feeling is it's best to drill the hole full-size in one go because it shares the cutting load across the full edge and big diameter drills are less likely to wander than small ones. But the lathe may not be powerful or stiff enough for this, in which case stepping up is the answer. On the downside, stepping up concentrates wear on the outside of drill tips, and I think using a progression of small drills gives each a chance to decentralise the hole. Twist drills are bendy creatures. There's always a risk the hole won't be straight, and I've had a few dreadful curves!
Boring is best when it's important for holes to be straight or diametrically accurate. A twist drill is used to make a hole big enough to take a boring bar, which then opens up the hole as required. Slower, but boring cuts on the rotating axis, doesn't wander, and will cut to any diameter. Tailstock not used!
Dave
Edited By SillyOldDuffer on 15/07/2022 14:23:45