I have a 9×20 lathe, and not so long ago, the cross-slide drive thread broke with no warning (no stiffness or binding beforehand). The break was relatively clean at a diameter change between the shaft and the thread.
Needing the lathe in a hurry, I made a jig and repaired the shaft by drilling to accept a 3mm hard pin axially (no space for anything much bigger), and brazing the joint, then refitted it after checking that the bearings and nut were aligned OK – all seemed fine, and no operating problems noted.
This week I decided to do a more permanent job. However, just before I started, the shaft broke again in the same place – it may be that something was still not aligned correctly, although it is difficult to see how. However, after thinking about it, I want to change the shaft for something a bit bigger. The broken shaft has an 8mm lefthand thread with an abrupt diameter change to allow for a 12mm collar locating against the bearing, but at the point where the thread ends and the collar starts the diameter is reduced to only 6mm

(presumably run-in when the the thread cut), and this is where it broke.
So, my question is, has anyone seen a replacement kit for this shaft, before I have to re-invent the wheel and make my own? (and fit ball races at the same time). I did find one place on the Internet, but the site is defunct. I do not want to fit a simple replacement spare part – in my opinion it is too thin and fragile, and is too short – it would be possible to increase the travel of the slide by extending the shaft – I estimate an additional 2cms should be possible.
Regards to all.