5″ gauge SAR 15F model

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5″ gauge SAR 15F model

Home Forums Locomotives 5″ gauge SAR 15F model

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  • #1323
    Ennech
    Participant
      @ennech

      Design and manufacture of a famous South African Locomotive

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      #163850
      Ennech
      Participant
        @ennech

        I am currently designing a 5" gauge model at a scale of 1.5" to the foot of this the most numerous South African steam locomotive.The 15F. A total of more than 250 of these engines were built in the late 1930's to mid 1940's. Most of them were built in the UK.

        SAR 15f.jpg

        I have made the wheel patterns

        Wheel patterns big.jpg

        Driving and Coupled Wheels.

        Tender and leading truck patterns.jpgLeading Truck and Tender wheel patterns.

        Frames 1.jpg

        Laser cut frames in 15mm thick steel

        Brake hanger 1.jpg

        Brake hanger pattern produced by 3D printing for lost wax casting

        Frame assy 5.jpg

        3D CAD design of frame axle and suspension assembly

        #163852
        Nigel Bennett
        Participant
          @nigelbennett69913

          That's a pretty impressive loco to build – and in 5"G it will be a similar size to a 7.1/4"G Standard gauge loco! My current project is a wee bit smaller – I can actually just pick it up – and I've used 3D CAD to design it all.

          I wish I'd actually finished the CAD model properly before making some of the bits, because I've found I need to do semi-impossible things to fit the metal bits I hadn't done on the "virtual" loco…

          Has anybody ever done a model of David Wardale's Class 26NC "Red Devil" with all the gizmos? That would be something to occupy a few idle hours.

          Enjoy the project; I look forward to seeing it develop.

          #163855
          Ennech
          Participant
            @ennech

            Jim Nolan is doing a 7 1/4" gauge model of the 25NC Nigel. That is very impressive

            **LINK**

            #165554
            Ennech
            Participant
              @ennech

              This is my design for the cylinder castings for this model. The castings will take from 2 1/4" to 2 3/4" bores

              cylinder assembly.jpg

              #166299
              Ennech
              Participant
                @ennech

                I have been concentrating on the front truck design. The axle bearings are back to back taper roller bearings as on the original. I have also used a taper roller bearing for the pivot.

                front truck assembly 11103.jpg

                front truck assembly 11102.jpg

                cast frame black top.jpg

                frame assy 11101.jpg

                #166310
                Boiler Bri
                Participant
                  @boilerbri

                  Nice work on the 3d cad. One way of making sure it all fits.

                  What package are are you drawing with?

                  That's going to be a big model.

                  Bri

                  #166311
                  Ennech
                  Participant
                    @ennech

                    Hi Bri,

                    Yes it is going to be a bit on the large sidesmiley

                    Thanks. I use Alibre (now called Geomagic) for my 3D CAD

                    Regards,

                    Eric

                    #172202
                    Ennech
                    Participant
                      @ennech

                      Picked up (not all together as the total weight is 34kg) the full set of wheel castings for the loco.

                      total loco set.jpg

                      wheel detail.jpg

                      truck wheels.jpg

                      #217846
                      Ennech
                      Participant
                        @ennech

                        Update on the progress:

                        15 f cylinder pattern.jpg

                        Cylinder pattern and coreboxes

                        15f saddle pattern.jpg

                        Saddle pattern and corebox

                        15f cyls plus saddle castings.jpg

                        Cylinder and saddle castings straight from the foundry

                        #217871
                        Neil Wyatt
                        Moderator
                          @neilwyatt

                          Very impressive! Lovely patternmaking.

                          Neil

                          #217873
                          Ennech
                          Participant
                            @ennech

                            Thanks Neil

                            #217881
                            DMB
                            Participant
                              @dmb

                              Ennech,

                              Have you copies of works drawings to work to?

                              John

                              #217887
                              Ennech
                              Participant
                                @ennech

                                Hi John,

                                Yes I have all the works drawings for all of the SAR locos. I am using them to produce my own working drawings for the 15f and the 16DA engines

                                #217898
                                julian atkins
                                Participant
                                  @julianatkins58923

                                  Eric is making these commercially. he is a very clever chap and i have the upmost respect for his work. however there is a forum rule about commercial advertising on this site. perhaps Eric could take note.

                                  cheers,

                                  julian

                                  #217900
                                  Ennech
                                  Participant
                                    @ennech

                                    Julian,

                                    I thank you with the spirit of the season most gratefully for your kind words though I think a little back handed. I would ask you: Have you seen me advertising my as you say so called attributes on these pages? Have you seen me give links to commercial websites where I sell these things? Do I by the medium of the classified columns seek to sell my wares?. Yes I suppose like many in this and other such comic forums plug my expertise. I do so here to show that it is very nice to be able to produce pretty pictures derived from 3D CAD but it is indeed an entirely different matter to translate these cartoons into solid matter that perform a function. As far as commercialism is concerned the term implies a profit being enjoyed. This in my case would indeed be a novelty. I made a far greater profit selling beer in my pub when I had one.

                                    EricHales

                                    (Chartered Engineer)

                                    #217901
                                    julian atkins
                                    Participant
                                      @julianatkins58923

                                      hi eric,

                                      your reply is a bit confusing as you run a commercial business selling castings! i follow your facebookpage about your business!

                                      whether you make a profit is rather here nor there! some of the most well known commercial ME suppliers make hardly any profit. the fact is that what you do is not as an amateur or ME hobbyist, but as a commercial business, and you have links with one particular commercial undertaking.

                                      cheers,

                                      julian

                                      Edited By julian atkins on 27/12/2015 00:08:24

                                      #217903
                                      John Stevenson 1
                                      Participant
                                        @johnstevenson1

                                        Julian,

                                        Don't tell me let me guess.

                                        You found the sixpence in the Christmas pud and broke your dentures ?

                                        I have followed some of Eric's posts and from the writing was not aware of any commercial links. He certainly didn't push them but don't worry a commercial engine of this size in 5" gauge will be well outside the pocket money most people on here are prepared to spend so I don't see what use any advertising will do.

                                        #217964
                                        JasonB
                                        Moderator
                                          @jasonb

                                          Julian, I had a word with Eric very early on when he was posting his progress with the Lister castings and he has stuck by what I asked him to do eg no reference to the commercial side of things.

                                          Though you have now made people aware that these parts are availablewink 2

                                          Should we also be asking John to stop posting his bodgers lodge items as that could also be considered commercial and there are several others here who also post work that earns them money.

                                          J

                                          #217969
                                          JasonB
                                          Moderator
                                            @jasonb

                                            Can I also ask that if anyone has concerns about a post that they use the "Report" flag at the bottom of every post rather than wade in on the thread. That way the Mods will see it quicker as we can't read every thread as soon an a post is added.

                                            It also saves the person getting free advertising as now anyone who reads this thread will know that Eric sells the castings due to Julians post.

                                            J

                                            Edited By JasonB on 27/12/2015 14:14:20

                                            #217971
                                            John Stevenson 1
                                            Participant
                                              @johnstevenson1

                                              I think it's more a case of jealousy than anything else.

                                              No where did Eric link to his products or website, in fact I was completely in the dark about his operation. Which proves that Jason's talk to Eric was working.

                                              Personally I'm fascinated on his use of 3D printing to get castings and would really like to see more on this.

                                              On the other hand no one has complained about the blatant advertising by Harold Hall to his website or books, which he earns money from.

                                              Where do we draw a line ?

                                              #217978
                                              KWIL
                                              Participant
                                                @kwil

                                                As usual,

                                                Julian strides where "angels" fear to tread. rainbow

                                                #217980
                                                MichaelR
                                                Participant
                                                  @michaelr

                                                  I do hope that Eric doesn't desert this forum as the result of some petty opinion, I don't see any commercial advertising in Eric's posts, and like JS I would like to see more of this mans work which is of great interest for a model engineer.

                                                  Mike.

                                                  #217986
                                                  Neil Wyatt
                                                  Moderator
                                                    @neilwyatt

                                                    It's far better to use the 'report' link on any post to draw it to the attention of the moderators, as all that has been achieved here is to draw wider attention to a commercial interest – I will take it on trust that this wasn't intentional.

                                                    Neil

                                                    #218002
                                                    Steamer1915
                                                    Participant
                                                      @steamer1915

                                                      Please keep the progress reports coming Eric. I was lucky enough to drive a full size 15F (and a 15CA) at Leeuhoff, Vereeniging, on a few different occasions in 1988. They have had a place in my heart ever since.

                                                      Like JS, I wasn't aware of any commercial activity until Julian's comment but I certainly am now…

                                                      Steve.

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