30 Year old MOTORUN 3 Phase Static converter

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30 Year old MOTORUN 3 Phase Static converter

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  • #762142
    Baz
    Participant
      @baz89810

      Would it be of any help if I took a photo of the internals of my identical converter, I cannot get head around posting pics but could email to you.

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      #762247
      mr fixit
      Participant
        @mr-fixit

        Hi Noel,

        If I got three of these could I put one on each output phase.

        https://www.ebay.co.uk/itm/276131373157?_skw=ac+amp+meter&itmmeta=

        Trevor

        #762250
        mr fixit
        Participant
          @mr-fixit

          Hi Baz,

          It would be great if you could unscrew the nut secuiring the 3 way HP switch then use a Multimeter to find out to which Contacts, the thin BLACK wires from the three RUN Capacitors are connected to. The three Run Capacitors should be connected to the switch as in my pictures above, you should also find that one of the Capacititors, C2 6µF this is the middle one of the three, is connected to the CentreCOMMON terminal , taking a picture would be interesting but not be a great help as all the wires are cabled tied together, it is impossible to trace them by sight as they are all Black and the switch is right at the bottom more or less out of sight.

          Please don’t start cutting off all your cable ties.

          IF YOU DO REMOVE THE SWITCH, MAKE SURE YOU NOTE WHICH CONTACTS ARE AT THE TOP OTHERWISE IF YOU MANAGED TO PUT IT BACK UPSIDE DOWN THE HP OUTPUT WILL BE REVERSED IN RELATION TO SELECTION LABELS ON THE CASE

          SWITCH UP  1/8 – 1/2 HP                   SWITCH DOWN  1 – 2 HP

           

          Trevor

           

           

           

           

           

           

          #762253
          mr fixit
          Participant
            @mr-fixit

            Hi Baz.

            APPOLOGY

            I am sorry Baz I just told you a load of rubbish, The HP SWITCH IS VISIBLE it is right at the top it is the START SWITCH that is at the bottom, so if you could test the connections without removing the switch it will be easy, If you have used it recently the Capacitors may still be charged you could check them first. If you could take a photo of the back of this switch I would be very interested as that may help me to understand my own drawings as the switch contacts are not equidistant from the centre Common terminal on the switch.

            ATTACHING A PHOTO ON THIS FORUM IS VERY EASY, SIMPLY CLICK THE LITTLE SQUARE ON THE RIGHT WITH THE MOUNTAIN INSIDE. AND SELECT AND UPLOAD YOUR PICTURE/S LIKE THIS. this is a picture of my rewired HP switch. 20241031_204805[1]

            Trevor

             

            #762258
            mr fixit
            Participant
              @mr-fixit

              Hello again Baz,

              This is how the switch works, A & B are the Common Terminals, The RUN Capacitors are connected by the three thin Black wires on A,  A1 AND A2 The only other wire is thicker Black wire connected to the Common B and that wire is connected to the Contactor Terminal 21 – 22 on my circuit (above) when that contact closes it supplies 240 Volts Live to the Common terminal B.

              Terminals B1 & B2 are shorted together

              Terinals  A1 & B1 are shorted together

              Terinals  A  & B    are shorted together

               

              When the switch is in the Central Position ie. neither up or down the only capacitor connected is C2 6µF to terminal A I think this may possible be for safely discharging the capacitors but I may be wrong about that.

              When the switch is in the UP Position for 1/8 – 1/2 hp   — A &  A1 are switched together and B & B1 are switched togeteher and the Capacitor connected to A2 is not in circuit this gives a Total Capacitance of either 12µF or 16µF depending which way around C1 and C3 are connected.  NOTE MY SWITCH IS UPSIDE DOWN, I HAVE ONLY JUST REALISED. i only put it in temporarily.

              When the switch is in the DOWN Position for 1 – 2 hp the other pairs are connected  —  A & A2 are switched togeteher and B & B2 are switched together and as B2 is hard wired to B1 which is in turn hard wired to A1 means that all three capacitors are connected together giving a total Capacitance of 22µF.

              when I get it all sorted out you will be able to have a Schematic for yours.

              Trevor

               

               

              HP Switch 2

               

               

               

              #762263
              mr fixit
              Participant
                @mr-fixit

                Hi Baz,

                This is now the correct was around as yours will be, I had quickly put mine in just to photograph it in situ for you.

                20241031_222536[1]

                So when Switch is UP the wire at the TOP RIGHT is switched out for Low setting and when the switch is DOWN for HIGH setting the  TOP RIGHT wire is connected

                Trevor

                #762464
                mr fixit
                Participant
                  @mr-fixit

                  Hi Clive,

                  I have just been looking at the other old discussion about a similat Converter it is on this discussion

                  “Motorun 2HP statin 3phase converter”

                  The Converter looks a bit similar but does not have as many wires on the Transformer and there is a lot of componentes on a circuit board that is not presen in mine. But What is interesting is that the HP Switch has all three positions labeled. I only remember ever having two, but these labels can come loose and I am wondering if one could have been lost. the one in this discussion has the middle position as 1/8 – 1/2 HP that is when I only have one 6uF Capacitor switched in The top is labeled 1 – 2 HP and the bottom position is labeled as 1/2 – 1 HP. So maybe mine should be the same   Top – Mid  – Bottom    as   22uF   –   6uF   –    12uF This would make alot more sense to me I wonder what that circuit board does, mine has nothing like that.Three Converter Labels

                  Trevor

                  #762517
                  noel shelley
                  Participant
                    @noelshelley55608

                    Hi Trevor, Whilst you could fit 3, one in each so called phase and the voltage readings may be interesting, The power drawn will be the input amps and though much more expensive ( may be £20 ) I would use an analogue 3″ or  4″ over scale meter. I have a box of tricks for V, A and Hz That is very handy when working on generators, motors Etc, a plug on the input, a Keynector and a socket to connect the output. Noel.

                    #762520
                    SillyOldDuffer
                    Moderator
                      @sillyoldduffer

                      I’m confused!  Trevor’s initial question was simple enough:

                      Unfortunately I made an error tracing out the circuit. and now I am not totally certain which pair of two capacitors are in circuit for the Lower HP it is either C1 & C2 OR C3 & C2. of course it does not matter for the High HP setting as all three are connected in circuit in parallel.
                      I have purchased a new set of all Five Replacement Capacitors.

                      I said in my post that getting C1, C2  or C3, C2 mixed up doesn’t matter much.  All that will happen is the 3 ‘power’ switches, which are always set experimentally, will be different.  No-one cares what they are because the ‘power’ settings are a hint, not god given rules.

                      Now I find the topic is worrying about circuit details, including transformer taps, what the black wire does, why a different unit contains electronics, and the best sort of ammeter to use.  Given Trevor’s question, why is an ammeter needed at all?  Are we fixing another problem?  Or is this curiosity?  (Curiosity is allowed, but I suggest should be indulged after the unit is fixed, not before.  It’s because random excursions risk muddying the waters!)

                      To make sure we’re giving appropriate help, could I ask Trevor to restate the problem.   Is it as in the Opening Post, or is a circuit diagram needed because the wiring has been changed beyond simply taking the old capacitors out?   If the problem is limited to swapping capacitors, the answer is easy.   If the unit’s wiring has been otherwise altered in an unknown way, that’s harder to fix, and needs a different diagnostic approach.

                      Dave

                       

                       

                      #762535
                      mr fixit
                      Participant
                        @mr-fixit

                        HI Baz,

                        i would like to know if your Motorun Converter is Identical to mine,

                        i have been looking at this one, which is in another discussion on this Forum. It looks like mine but inside it is different in that it has a Circuit Board with ICs. etc. that mine does not have.

                        This is the Title      —       Motorun 2HP statin 3phase converter

                        Three Converter Labels

                        does yours have three HP  settings ? I thought mine only had two, but I am starting to think that the when the switch is in the centre position it is set at 1/8th – 1/2 HP I think I have LOST  the label that reads 1/2 – 1 HP.

                        Please can you tell me if this LABEL ( 1/8 – 1/2 HP)  is on your switch in the centre position THIS IS WHEN ONLY ONE OF THE 6 uF Capacitors is used . Maybe Messing around in yours may not be neccessary after all it it is just a case of makiung a new label for my switch. !!

                        Trevor

                         

                        #762625
                        Baz
                        Participant
                          @baz89810

                          Just seen your post Trevor, bit late tonight to dig it out but tomorrow I get it out and have a look inside. The labels and switches are exactly like yours and mine is a 2 HP model.

                          #762631
                          Clive Foster
                          Participant
                            @clivefoster55965

                            Trevor

                            Mine was a 4 HP unit which did have a 3 position switch. Managed to find some pictures of it but, unfortunately, the labels don’t really show up. No sign of a circuit diagram of the innards, only a connection diagram for the plugs, so i guess I didn’t do one. Unusual for me as I’m generally very anal about such things.

                            Outside

                            My MotoRun Outside

                            Inside

                            My MotoRun Inside

                            Definitely only one capacitor to the wild leg rather than the preferred two in capacitor voltage divider mode.

                            I have just recalled that many (40 ish) years ago I purchased a short, 2 or 3 page, data pack about running 3 phase motors on single phase power from Jim Cox (who some years later wrote Workshop Practice Book No 24 “Electric Motors In the Home Workshop”). As I recall things it certainly had details of the transformer fed single run capacitor circuit for a  Y connected motor. Along with typical capacitor values for various motor powers. I shall go and look for it later but it has a history of being elusive.

                            Clive

                            #762647
                            mr fixit
                            Participant
                              @mr-fixit

                              Hi Everyone,

                              Thank you for all the Replies, it is great to have so much help.

                               

                              Hi Dave,

                              I will do that, I started today by taking everything out of the case, it really needs re painting. Then I will install all new Capacitors and re wire it with 1/8 – 1/2 HP using 6uF and  1/2 – 1 HP using 16uF and 1 – 2 HP using 22uF which I think is how it was. The HP switch is the only thing that was worrying me. I have not altered that switch in the last 30 Years and now I am not sure if it was set correctly for my lathe’s  0.74 HP motor and now can’t even remember which position it was in but it started and ran perfectly with no trouble for 30 years. The unit was out of sight under the lathe cabinet and I used the control gear on the lathe to start/stop frd/rev. I searched under the cabinet but there is no sign of a 1/2 – 1 HP label, so still a bit worried as this is the setting I should have been using.

                               

                              Hi Baz,

                              Please, when you get time I would like to see a picture of the inside if your converter and labels on HP switch You can’t tell if it is identical on the inside to mine unless you open the lid, you may find a Circuit board in there. The one with the circuit board looks identical to mine on the outside apart from my rusty case and missing label.

                              But don’t rush it will take me days to get my case cleaned up and painted and I was going to re arrange it a bit and see if I can make room to accomadate a Meter or three. If yours is like mine inside and has three HP settings then I am back to worrying about whether the 1/2HP setting is 12uF or 16uF. but as I am going to use Crimp on spade Terminals it will be easy to alter but I would like you to tell me for sure to which switch terminals C1 and C3 are connected just to put my mind at rest.

                              Have you found out how to attach pictures, all you do is click this icon.  see picture below.

                              MEW Forum

                               

                              Thanks to everyone

                              Trevor

                               

                               

                               

                              #762648
                              mr fixit
                              Participant
                                @mr-fixit

                                Hi Clive,

                                Just been trying to enhance the picture of the labels on your 4HP switch, it is a bit difficult to see bu I think it is like this

                                 

                                Switch UP  = 1 1/4 – 2 1/4HP

                                Switch down as in your picture   = 2 1/4 – 4 HP

                                NOT certain about the the Middle but it looks a bit like 1/4 – 1 HP. does that ring a bell.

                                If that is correct then it is simmilar wiring with the Low setting in the middle Switch position

                                 

                                I also notice that there seems to be only one Start Capacitor and no High Low Start Switch which seems strange.

                                 

                                The Switch on the Left side has one label that looks like it says “HIGH” but there is no “LOW”

                                 

                                Do you know what this big Black component on the Right might be ?

                                 

                                Trevor

                                 

                                Clives Switch 2 Clives 4HP

                                Thanks

                                TrevorClives 4HP v2

                                 

                                Clives 4HP

                                 

                                 

                                #762649
                                mr fixit
                                Participant
                                  @mr-fixit

                                  Hi Clive,

                                   

                                   

                                  #762685
                                  Clive Foster
                                  Participant
                                    @clivefoster55965

                                    Trevor

                                    Yep, your interpretation of the labels sounds about right. But I sold the beast almost a quarter of a century ago so could easily be mis-remembering.

                                    The instructions for mine say that only the 8 hp and 12 hp versions have a starter boost switch to select start capacitor values. Low range up to 4 hp, high range above. The “punch” switch overrides the automatic start relay control allowing you to manually hold the start capacitor in circuit for longer to help get hard starting loads up to speed. As I recall things I tried it once. Worked but the motor didn’t sound happy as it finally came up to speed. Very rough until I dropped the switch. Probably held it in too long.

                                    The black cylindrical component on the right is almost certainly a voltage sensing relay. Job is to pull the start capacitor out of circuit once the motor is going fast enough to run OK and continue accelerating up to its rated speed using the run capacitor. Basically the voltage on the generated, wild, leg relative to one of the mains input derived legs is proportional to motor speed so it’s a handy control for the start capacitor.

                                    Back when I built  a dozen or two static converters for friends and acquaintances I used a simple captive divider across the mains powered legs and connected the coil of the start capacitor relay between the divider centre point and the generated, wild, leg. As the motor came up to speed the voltage on the relay coil steadily decreased until the relay dropped out at about 3/4 speed as there wasn’t enough current flowing to hold the relay on.

                                    A voltage sensing relay is more tuneable and professional but probably impossible to find these days should it fail. The capacitor divider system can be built from standard components.

                                    Can’t find the data pack from Mr Cox. Dunno why I didn’t scan it last time it surfaced.

                                    Clive

                                    #762747
                                    noel shelley
                                    Participant
                                      @noelshelley55608

                                      The voltage sensing relay I think is used in the transwave units so that might be a source ? Noel.

                                      #762822
                                      Baz
                                      Participant
                                        @baz89810

                                        Mr fixit I have taken pics of my converter but when I try to upload them I get a blank box that says drag drop or click. I am using an old iPad for this. If you want the pics you will have to give me an email address and I can then send them to you.

                                        #762835
                                        SillyOldDuffer
                                        Moderator
                                          @sillyoldduffer
                                          On mr fixit Said:

                                          ..
                                           

                                          Hi Dave,

                                          I will do that, I started today by taking everything out of the case, it really needs re painting. Then I will install all new Capacitors and re wire it with 1/8 – 1/2 HP using 6uF and  1/2 – 1 HP using 16uF and 1 – 2 HP using 22uF which I think is how it was. The HP switch is the only thing that was worrying me. I have not altered that switch in the last 30 Years and now I am not sure if it was set correctly for my lathe’s  0.74 HP motor and now can’t even remember which position it was in but it started and ran perfectly with no trouble for 30 years. The unit was out of sight under the lathe cabinet and I used the control gear on the lathe to start/stop frd/rev. I searched under the cabinet but there is no sign of a 1/2 – 1 HP label, so still a bit worried as this is the setting I should have been using.

                                           


                                           

                                           

                                          Thanks to everyone

                                          Trevor

                                           

                                           

                                           

                                          Hi Trevor,

                                          Please don’t take everything out of the case until the unit is working electrically!  Disturbing the circuit before replacing the capacitors are a proven fix is begging for punishment!  It unnecessarily risks introducing more faults.  Get the motor running first; paintwork is just an irrelevant distraction at this stage, and can be done later.

                                          After replacing the capacitors and confirming the motor runs, then prepare for repainting.  And pretend the unit will be re-assembled by someone else, a amnesiac ignoramus who needs all the help he can get!

                                          1. Label or colour code the wires so it’s crystal clear how they were connected.
                                          2. Carefully trace the circuit and redraw it, taking several photos.  Make a written note of anything odd.
                                          3. Dismantling, try to keep the parts organised, making the order they go back together obvious
                                          4. Reassemble in reverse order, assuming that the ignoramus is incapable of following simple instructions.  Check each step against the labels, circuit, and photographs.

                                          Not unusual for inexperienced and even experienced repairers to disconnect wiring only to discover they’ve no idea how to put it back correctly, turning a simple reconnect job into a diagnostic nightmare. It’s prudent to take precautions as above.

                                          Re “I searched under the cabinet but there is no sign of a 1/2 – 1 HP label, so still a bit worried as this is the setting I should have been using.” I’ve said it twice already, don’t fret about this.  The HP labels are only hints.  The 3 switches are set experimentally for best results, so the labels aren’t important.  The correct setting is whatever starts and runs the motor happily.  After that, as you said, “can’t even remember which position it was in but it started and ran perfectly with no trouble for 30 years.”  Yup!

                                          Dave

                                          #762911
                                          densleigh
                                          Participant
                                            @densleigh

                                            I have one of these of similar age (1978 )  At least you all have printed nice labels on the switches – mine has

                                            Felt pen markings for all the switches, but no labels just straight on the steel case.!  Also a few more switches to play with.

                                            Not used for a few years.  Capacitors 46 yrs old – would be wary of powering it up.

                                             

                                            Any one want it??

                                            #764024
                                            Baz
                                            Participant
                                              @baz89810
                                              On baz Said:

                                              Mr fixit I have taken pics of my converter but when I try to upload them I get a blank box that says drag drop or click. I am using an old iPad for this. If you want the pics you will have to give me an email address and I can then send them to you.

                                              We’ll it’s now the 12th November and Mr Fixit has not contacted me for the pics I took of my converter so they are now being deleted, I shan’t waste my time again.

                                              #764030
                                              Michael Gilligan
                                              Participant
                                                @michaelgilligan61133
                                                On baz Said:
                                                On baz Said:

                                                Mr fixit I have taken pics of my converter but when I try to upload them I get a blank box that says drag drop or click. I am using an old iPad for this. If you want the pics you will have to give me an email address and I can then send them to you.

                                                We’ll it’s now the 12th November and Mr Fixit has not contacted me for the pics I took of my converter so they are now being deleted, I shan’t waste my time again.

                                                I understand your frustration, Baz … but just for future reference: Clicking/Tapping that ‘blank  box’ is your door to enlightenment.

                                                MichaelG.

                                                .

                                                IMG_0277

                                                #764036
                                                noel shelley
                                                Participant
                                                  @noelshelley55608

                                                  Hi Densleigh, If no one else has grabbed it and the offer still stands and your not at the top of Scotland an interesting unit to work on, new caps would be no problem and I have a job for it. Let me know. Noel.

                                                  #764047
                                                  densleigh
                                                  Participant
                                                    @densleigh

                                                    Hi Noel,

                                                     

                                                    Thats okay I am not unfoirtunatelky in the wikds of Scotland – woiuld love to be.

                                                     

                                                    I am in sunny south Cheshire nr Crewe.  If you sens mea private msg with email etc we can arrange something I hope.

                                                    I will just need acouple of days to get at it etc.

                                                     

                                                    Regards

                                                     

                                                    John

                                                    #764355
                                                    mr fixit
                                                    Participant
                                                      @mr-fixit

                                                      Hi Baz & All,

                                                      Very Sorry Baz, Thank you for taking the trouble to take the pictures, I don’t look at my Computer every day and this week has been a bit more problematic than usual. and I am from the Era where all communications were done by post and nothing happened quick, waiting for a reply was part of life, but if you still  have the pictures in your Recycle Bin Baz I would still very much like to see them, although I think I know how to wire it now. I did not know Forum Sites allowed Members to post private email addresses as I know they are detected and locked out of emails, and me being a new Member I didn’t want to get told off. But what I can do is show you how to post an Image then you can send other Images in future for Members to see, you will find it is very useful.Screenshot 2024-11-13 at 18-25-49 30 Year old MOTORUN 3 Phase Static converter Model Engineer & Model Engineers WorkshopScreenshot 2024-11-13 at 18-26-18 30 Year old MOTORUN 3 Phase Static converter Model Engineer & Model Engineers Workshop

                                                      20241113_183204

                                                      Screenshot 2024-11-13 at 18-35-31 30 Year old MOTORUN 3 Phase Static converter Model Engineer & Model Engineers Workshop

                                                      It is so simple, If I can do it anyone can. What I find difficult is where to enter a Reply as I can’t always see the posts that I am trying to Reply to on the same screen.

                                                      The picture shows the current state of mine now, Sorry Dave I had done this before I read your message sugesting not too, I am going to wire it up now I have already mounted the parts on a bit of plywood and will test it on an old 3 Phase Bench Grinder, but it will probably take me a few days to finish wiring. The Male Spade Terminals on the Capacitors seem too thin for the Female Connectors so I am going to have to make them a better fit.

                                                      Hi John,

                                                      Just seen your message about having a converter offer, I will definmitely have it if Noel changes his mind.

                                                      Trevor

                                                       

                                                       

                                                       

                                                       

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