3 1/2 inch small boilered TICH

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3 1/2 inch small boilered TICH

Home Forums Work In Progress and completed items 3 1/2 inch small boilered TICH

Viewing 25 posts - 26 through 50 (of 303 total)
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  • #138249
    Ryan Norton
    Participant
      @ryannorton40317

      Here are a couple of other items that I have made in the interim.

      12.1 fire grate and coupling hooks.jpg

      Fire grate bars from 304 stainless and the two draw bar hooks

      4 pump eccentric collar marked out.jpg

      Pump eccentric collar as marked out.

      5 pump eccentric turning jig.jpg

      Pump eccentric turning jig.

      8 ash pan.jpg

      Ash pan

      boiler plate formers.jpg

      Boiler plate formers

      7 boiler former.jpg

      Boiler former (Made from super wood)

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      #138257
      Ryan Norton
      Participant
        @ryannorton40317

        I have not taken any photos of the axle pump fabrication however I have included some Pictures of the pump in situ.

        The pump has been connected up to some tubing and tested by turning the wheels. It is nearly impossible to block the outlet due to the pressure produced- I take that as a success.

        23 axle pump.jpg

        The visible gland nut was fluted using a home made dividing attachment that uses the lathe gears.

        24 bottom of pump.jpg

        At the moment, the pump ram is only attached to the eccentric with a piece of s/s rod. The wrist pin is still to be made.

        25 inlet and outlet of pump.jpg

         

         

         

         

         

         

         

         

         

         

         

         

         

         

        Edited By Ryan Norton on 19/12/2013 09:25:28

        #138258
        Ryan Norton
        Participant
          @ryannorton40317

          Here are some photos of TICH as she is at the moment.

          26 all together.jpg

          27 all together.jpg

          28 all together.jpg

          29 all together.jpg

          #138262
          Ryan Norton
          Participant
            @ryannorton40317

            The next thing on my list was the cylinders. This too was causing all kinds of stress as I did not want to ruin the castings. Here is where the saying, "Measure twice, cut once" is very useful!

            Following the description by Curly, the castings were slowly but surely transformed into beautiful locomotive cylinders.

            First up was the facing of the cylinder and the boring.

            1 machining cylinder cover face.jpg

            Next was the facing of the port and bolting faces

            2 machining cylinder bolting face.jpg

            (Note the counter balance on the face plate)

            You may also note that there is a new beautiful 0.18kW motor driving my Myford. I took some time out to replace the old motor with a new one, as well as a VSD which is a huge help.

            3 machining cylinder bolting face.jpg

            4 machining cylinder bolting face.jpg

            After machining the faces and boring operations, the faces were marked for machining the ports.

            5 marking out steam ports.jpg

            6 marking out steam ports.jpg

            7 marking out steam ports, bore finished.jpg

            The blocks were then sut up for machining

            8 setup for machining ports.jpg

            9 one port complete.jpg

            10 port machining.jpg

            #138264
            Ryan Norton
            Participant
              @ryannorton40317

              Here is a picture of both cylinders with finished steam ports

              11 steam ports finished.jpg

              A pic of the exhaust hole

              12 exhaust hole drilled and tapped.jpg

              13 cylinder bolting face and exhaust hole.jpg

              #138266
              Ryan Norton
              Participant
                @ryannorton40317

                At this stage the next step was to drill the steam passages. I first filled a flat, joining the bore with the cover face that was at an angle calculated to be perpendicular with the CL of the passages. The drilling of the passages is tricky as they are not all parallel with each other. I managed to overcome this by altering the angle of the drill press platform.

                Unfortunately there are no pictures of this setup.

                Here is the start.

                14 beginings of the holes joing the cylinder bore to the ports.jpg

                #138267
                Ryan Norton
                Participant
                  @ryannorton40317

                  The front and rear covers were made from brass. The rear covers were fabricated with the bosses silver soldered to the cover. The step chuck as described in the "words and music" came in very handy here to machine the outside.

                  To machine the locating register a wee knob was soft soldered to the cover temporarily.

                  The reminants of the soft solder can be seen in the photos below.

                  15 front covers fitted.jpg

                  I am still undecided as to what finish I should leave on the covers, I like both finishes above…..

                  16 rear covers fitted.jpg

                  The steam passages can just be seen in the picture above. I was slightly wonky however, this should not affect performance.

                  17 rear covers fitted.jpg

                  The piston rod blanks are in place in the photos. These, along with the valve spindles will be made from 4mm stainless steel rod.

                  18 covers fitted.jpg

                  #138286
                  Jeff Dayman
                  Participant
                    @jeffdayman43397

                    Looks like you are making great progress. Well done! JD

                    #138384
                    nigel jones 5
                    Participant
                      @nigeljones5

                      I note your hornblocks/axle blocks and eccentric are in brass. I have always thought that brass on steel was a no-no. I do hope that I am wrong as the standard of work looks superb.

                      #138575
                      Ryan Norton
                      Participant
                        @ryannorton40317

                        Hi Fizzy

                        Thanks for the complement. I have used brass as this material is all I have. I have also gone according to LBSC where he states that if nothing else is available, then brass will do, (only for certain items obviously).

                        What sort of issues could crop up with this combination? Corrosion? I am well aware that brass will wear more quickly than bronze but relatively speaking how long will it take for this to have a negative impact on the performance of the locomotive?

                        #138576
                        Ryan Norton
                        Participant
                          @ryannorton40317

                          Here is some inspiration:

                          I have no idea who this locomotive belongs to, but it is suberb!

                          inspiration.jpg

                          #138586
                          Another JohnS
                          Participant
                            @anotherjohns

                            What sort of issues could crop up with this combination? Corrosion? I am well aware that brass will wear more quickly than bronze but relatively speaking how long will it take for this to have a negative impact on the performance of the locomotive?

                            Hi Ryan; jumping over Fizzy's toes (as the question was directed at him)

                            I had a look at my little large boilered slip eccentric Tich when putting her away for the winter; axle boxes (hot pressed brass, from Reeves decades ago) are fine; rod bushings are ok, the worst is the slip eccentrics where they join into the cross-frame swinging link (whatever it's called)

                            I would not worry about it. My little Tich runs like you would not believe, despite wearing in. I think it'll outlast me – especially as, with the Wesh Coal I use, the tubes, grate, etc plugs up and I need to stop and clean the fire out after a few laps.

                            My Tich (or, maybe all Tiches) are not a run-all-day locomotive, which suits me fine – run for a bit, natter with the natives, clean the locomotive (lift it up by front buffer, shake, put it back on rails) and then run again.

                            What you may want to do is to ensure that you lubricate the axle boxes in the horns; generally I over-oil, but better that than under-oiling.

                            Another JohnS.

                            #138633
                            Ryan Norton
                            Participant
                              @ryannorton40317

                              Hi John

                              Thanks for the reassurance! I have actually drilled lateral holes in the sides of the axle boxes that join the spring/oil holes. These will allow for increased lubrication between the boxes and horns as you say. There is also a central vertical lubrication hole directly above the axle which is different to the original design.

                              #138634
                              Ryan Norton
                              Participant
                                @ryannorton40317

                                John, just out of curiosity what type of riding car do you have for your Tich? It is obviously something I need to build and I cant seem to find any information on a typical design?

                                Any help would be greatly appreciated.

                                #138665
                                Another JohnS
                                Participant
                                  @anotherjohns
                                  Posted by Ryan Norton on 24/12/2013 07:19:42:

                                  John, just out of curiosity what type of riding car do you have for your Tich? It is obviously something I need to build and I cant seem to find any information on a typical design?

                                  Ryan;

                                  I have a 3-1/2" gauge riding car, steel frame, that weighs about 10x what Tich weighs, but the price was right. I have a plastic (kitchen container) auxiliary tender piped to the bottom of the axle pump, so the axle pump has a tee on it's suction line, not an "L".

                                  I do have stirrups, but some clubs over here ride side saddle, so I can remove stirrups easily.

                                  A smaller, wider riding car would be nicer, as 3-1/2" is a bit narrow for people with either a wide draft, or balance worries. Our local track has 5" gauge whilst almost all others within a couple of days driving have 4-3/4", so I do have a 4-3/4" riding car also, but don't use it unless travelling.

                                  Basically, anything that is comfortable, that has wheels to go on rails works – many people don't worry overly about what the riding car looks like.

                                  Another JohnS.

                                  #138694
                                  Sub Mandrel
                                  Participant
                                    @submandrel

                                    Looks like a nice piece of work, Ryan.

                                    Neil

                                    #138702
                                    Another JohnS
                                    Participant
                                      @anotherjohns

                                      Ryan;

                                      FYI, here's yours truly pulling another passenger with borrowed riding car in Winnipeg, Manitoba, Canada, circa 2005.

                                      I think Barry Solomon deserves the photo credit. I only have a small version of this image.

                                      manitich.jpg

                                      #138974
                                      Llongford Railway
                                      Participant
                                        @llongfordrailway

                                        Hi Ryan,

                                        Well done on your progress. I have just joined the forum to be able to chip into this thread. Although, I have been a member of other engineering forums, I have yet to come across someone else who is building a tich at the moment. I must admit, I have been building my tich for about 1 year and I am just coming to the point where I will be finishing the steam chests and will hopefully have a running chassis soon.

                                        I'll be interested to see how you progress as you'll be ahead of me before not too long!

                                        Regards

                                        Daniel

                                        #139413
                                        Ryan Norton
                                        Participant
                                          @ryannorton40317

                                          HI Daniel

                                          Thanks.

                                          It would be nice to see some pics of your TICH! Good luck with the rest of the build!

                                          #139436
                                          Llongford Railway
                                          Participant
                                            @llongfordrailway

                                            Hi Ryan,

                                            I may do but won't hijack this thread. The difficlty is that this is my first build so progress is slow and mistakes are high. I also have limited machinary (pillar drill and unimat sl lathe) which also doesn't help. My new years resolution was to focus on the build so as progress picks up I may start my own thread of the build.

                                            Daniel.

                                            #139506
                                            Ryan Norton
                                            Participant
                                              @ryannorton40317

                                              HI Daniel

                                              No worries about hijacking the thread, the more pictures and comments on Tich from people who are building them, have them and enjoy them, the better! I feel that this liitle loco needs more exposure!

                                              I look forward to seeing your thread!

                                              #142324
                                              Stewart Paterson
                                              Participant
                                                @stewartpaterson78346

                                                Hullo all,

                                                I watch this thread with interest as I have been given a Tich model at about the same stage of construction as Ryans. I am battling to make coupling rods that don't bind. This is my first attempt at model engineering.

                                                Stewart Paterson

                                                #147048
                                                Ryan Norton
                                                Participant
                                                  @ryannorton40317

                                                  HI Stewart

                                                  Sounds like your wheels are not correctly quartered… Have you checked this?

                                                  #147049
                                                  Ryan Norton
                                                  Participant
                                                    @ryannorton40317

                                                    I have been busy modelling TICH in Solidworks and have gotten about as far with the 3D model as I have in reality.

                                                    I would like to post some pictures of this as well as some PDF's of the designs etc.

                                                    #147051
                                                    Ryan Norton
                                                    Participant
                                                      @ryannorton40317

                                                      Here are a few designs:

                                                      tich frame drawing.jpg

                                                      tich hornblock drawing.jpg

                                                      tich wheel drawing.jpg

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