I have done some more work on Tich, this time on the brake gear.
I'm sure you would have all seen the naked brake shaft in some of my previous pictures of the full locomotive.
The first item made was the drop arm, this was marked out, drilled, cut out and then filed to final size.
![brake 008.jpg brake 008.jpg](data:image/gif;base64,R0lGODlhAQABAAAAACH5BAEKAAEALAAAAAABAAEAAAICTAEAOw==)
Next, the two actuating arms were made. As these needed to be exactly the same in every respect, two plates were soft-soldered together and the operations were performed on both arms at the same time.
![brake 009.jpg brake 009.jpg](data:image/gif;base64,R0lGODlhAQABAAAAACH5BAEKAAEALAAAAAABAAEAAAICTAEAOw==)
![brake 010.jpg brake 010.jpg](data:image/gif;base64,R0lGODlhAQABAAAAACH5BAEKAAEALAAAAAABAAEAAAICTAEAOw==)
Above you can see the fine line where the soft solder is.
The shape was then rough cut with a hacksaw.
![brake 011.jpg brake 011.jpg](data:image/gif;base64,R0lGODlhAQABAAAAACH5BAEKAAEALAAAAAABAAEAAAICTAEAOw==)
Filed with a bastard file.
![brake 012.jpg brake 012.jpg](data:image/gif;base64,R0lGODlhAQABAAAAACH5BAEKAAEALAAAAAABAAEAAAICTAEAOw==)
![brake 013.jpg brake 013.jpg](data:image/gif;base64,R0lGODlhAQABAAAAACH5BAEKAAEALAAAAAABAAEAAAICTAEAOw==)
Then filed with a second-cut file.
![brake 014.jpg brake 014.jpg](data:image/gif;base64,R0lGODlhAQABAAAAACH5BAEKAAEALAAAAAABAAEAAAICTAEAOw==)
![brake 015.jpg brake 015.jpg](data:image/gif;base64,R0lGODlhAQABAAAAACH5BAEKAAEALAAAAAABAAEAAAICTAEAOw==)
Finally finished to shape with a smooth file and the edges draw-filed.
![brake 017.jpg brake 017.jpg](data:image/gif;base64,R0lGODlhAQABAAAAACH5BAEKAAEALAAAAAABAAEAAAICTAEAOw==)
![brake 016.jpg brake 016.jpg](data:image/gif;base64,R0lGODlhAQABAAAAACH5BAEKAAEALAAAAAABAAEAAAICTAEAOw==)
The small hole at the small end was lengthened into a slot to accommodate the changes in radial length as the nut is screwed up and down.
![brake 018.jpg brake 018.jpg](data:image/gif;base64,R0lGODlhAQABAAAAACH5BAEKAAEALAAAAAABAAEAAAICTAEAOw==)
Finally the two pieces were separated with a bit of heat.
![brake 019.jpg brake 019.jpg](data:image/gif;base64,R0lGODlhAQABAAAAACH5BAEKAAEALAAAAAABAAEAAAICTAEAOw==)
Cleaned up.
![brake 020.jpg brake 020.jpg](data:image/gif;base64,R0lGODlhAQABAAAAACH5BAEKAAEALAAAAAABAAEAAAICTAEAOw==)
and then test fitted to the shaft and locomotive.
![brake 021.jpg brake 021.jpg](data:image/gif;base64,R0lGODlhAQABAAAAACH5BAEKAAEALAAAAAABAAEAAAICTAEAOw==)
The whole lot was then silver-soldered, remembering the square nut between the arms before soldering.
![brake 022.jpg brake 022.jpg](data:image/gif;base64,R0lGODlhAQABAAAAACH5BAEKAAEALAAAAAABAAEAAAICTAEAOw==)
![brake 023.jpg brake 023.jpg](data:image/gif;base64,R0lGODlhAQABAAAAACH5BAEKAAEALAAAAAABAAEAAAICTAEAOw==)
Edited By Ryan Norton on 06/02/2018 15:59:24