John,
The OP was about a 3 jaw chuck on ML7, Not about a four jaw ind or a well loaded face plate, more to do with over hang and the increase in weight, now i could be wrong but i have the idea that an original ml7 is about four inch across the shears with white metal bearings. So in my totally worthless opinion i think as a general rule the diameter of chuck to be about the same as width of shears holds good as it deals with both aspects ,over hang and mass, also if using the out side jaws at their maximum this would put the forces out side of the shears anyway even with a 4" chuck, more so with a 5" thats assuming the protruding jaws dont clout the bed first, then there is the how much diameter can you get over the cross slide, on a lathe with 31/2" centre height , minus cross slide height = 4" dia maybe, and if one was to be turning a lot of stuff at that sort of size maybe one should have bought a bigger lathe. At the end of the day it seems like price paid for said chuck was the main factor
This is the same problem ? that Neil , Rod, & co are having with the Adepts & Flexispeeds, just smaller.
As far as downward force being out side of the shears, with a gap bed it"s going to happen , there was a article in ME pretty sure it was by Martin Cleeve in it he describes how he managed to bust the cross slide on a ML7. my old mangle will take 11 inch dia in the gap but its only 4 inch across the shears and i have had it up to the limit, with a fly wheel, had about 30 thou clearance in the gap, the cross slide travel on the mangle is five & a half inch, cross slide is 11 inch long plus another 2 1/2 inch on the stand off bracket ,so it will reach , much caution required !! So yes i am well aware of forces out side of the shears, Every once in awhile i kick the idea around of adding a 3rd shear, due to the bed lay out it would be a fairly easy mod.
Yes i did take a look at your 4000E thats the kind of photo one wishes they would put in the sales blurb, it is always interesting to see the finer points of different machines, brief road test report would be nice when you have had a fair go with it ?
bodge