I wonder if you aren’t making the same mistake that I did when I kicked off with my first TE – getting mesmerised by the drawings.
Obviously everything in a sub assembly has to fit, together, but up to a point, if you use a bit of 1/2″ steel for part x, and the drawing says 9/16, it probably is not going to matter too much unless appearance and strength are greatly affected. And most drawings make no mention of tolerances or clearances!
So if as I did (and the Little Samson drawings are very good), you misread the hornplate fittings and omit a 3/8″ dimension – well Ok the crankshaft is 3/8 too far forwards on the model – so the cylinder assy will be moved forwards 3/8 inch, and the blastpipe will be 3/8 shorter, as will the LOA.
This is a tragedy I shall just have to live with, and while I do so I shall reflect on the fact that these things were assembled by blacksmiths, and the dimensions of the originals varied too. And on the fact that my LS is sitting on all 4 wheels, that everything goes round where it should, without binding (all home cut gears and blanks) , running in (apart from the cast gears in the compensating centre), or other fiddling.
So its going to work – soon.
With all due deference to the purists. If you have a 1/2″ shaft, right or wrong, then you will know you need to make a 1/2″ hole in whatever fits. Spacing of gears and things like piston/con rod lengths and crank throw are bit more critical, but if you have one bit, in the main you make the other to fit!
Thats not to say that getting it dead right isn’t best (Even allowing for those occasions where is says fix dimension from model!). Of course.
(Next is a 4″ Foster!!)
Edited By meyrick griffith-jones on 31/08/2009 19:56:06