Running coal fired 5 steam engine on gas

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Running coal fired 5 steam engine on gas

Home Forums Beginners questions Running coal fired 5 steam engine on gas

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  • #355692
    Kevin M
    Participant
      @kevinm11559

      Hello,

      that may be a stupid question, but is it safe to run a coal fired steel boiler on gas using a portable gas stove under the firebox? I was under the impression that gas gets hotter than hard coal, because it has a blue flame but that is not the case, is it?

      Thank you!

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      #9201
      Kevin M
      Participant
        @kevinm11559
        #355695
        J Hancock
        Participant
          @jhancock95746

          Safe ?

          You have to remember it is gas you are using here, if the flame goes out and the gas keeps going ……….

          what happens next depends on how far away you are.

          #355697
          Kevin M
          Participant
            @kevinm11559
            Posted by J Hancock on 28/05/2018 21:44:21:

            Safe ?

            You have to remember it is gas you are using here, if the flame goes out and the gas keeps going ……….

            what happens next depends on how far away you are.

            Thank you, but I was asking if its safe for the boiler and firebox.

            #355710
            not done it yet
            Participant
              @notdoneityet

              Under or in the firebox? Internally, one would definitely need a flame failure device, I would suggest.

              I have seen the effects of igniting fuel mixtures in confined spaces. The uncle of a friend was killed about 40 years ago while relighting a furnace after the Christmas break.

              An idiot, who should have been watching a gas/oil flame in a kiln left the job and the flame went out. Luckily there was no explosion on that occasion. The kiln had just been completely relined with refractory bricks at huge expense. The electrostatic precipitators were hurredly de-energised and the kiln was well ventilated before attempting to relight the flame! It probably cost us two hours, or more, at a time of tight production reserves, but could have been a disaster.

              Another instance was that of an auxiliary firing fan casing, that exploded because there was a fire in the coal store and burning embers were entrained in the air flow. Before the incident, some workers congregated around that particular fan on cold days or nights…

              Be very careful, is my advice.

              #355711
              Another JohnS
              Participant
                @anotherjohns

                Hi Kevin;

                By Gas, I'll presume you do not mean the American/Canadian "Gas" as a word for Petrol.

                "Over here" propane firing is quite normal for steaming at many clubs. Some tracks (e.g. Train Mountain) you can't use coal due to fire hazards.

                Now, the only direct experience on models is that I've built a propane burner for a 3-1/2" gauge locomotive from the "Raritan" design, but have not fired it up yet. (Bill Moorewood designed the locomotive and burner). Maybe now that the nice weather is here, I'll give it a try.

                The Winnipeg group, the one and only time I was there, were all propane, from what I recall. I brought along my coal-fired Tich (3-1/2" gauge) and was thought to be a bit strange, I think!

                I "cut my teeth" on full size steam on an oil-fired pacific, about the same size as your A4 (But, not nearly as fast!) Oil firing of full size was very popular on certain roads/areas, due to lack of coal, abundance of oil, and especially fire hazards.

                Do some more digging – see what the Americans do, google for "Marty Burners", and see what you find. The information will be out there.

                #355716
                JasonB
                Moderator
                  @jasonb

                  A gas stove won't give a very good heat output you would be better off with purpose made burners. Also unless the boiler is designed from the start for gas firing it may not be that efficient as the tube sizes should be altered and you don't get as much radiant heat through the sides of the firebox into the water legs, it all tends to go along teh tubes.

                  Properly designed it should not harm the boiler running on propane.

                  This is the type of burner that is often used made up onto a manifold to hold as many as you need, each gives about 5400btu

                   

                  Edited By JasonB on 29/05/2018 07:41:43

                  #355724
                  J Hancock
                  Participant
                    @jhancock95746

                    Safety aside, the objective to achieve, is to use the gas to heat a block of ' thermal material' to incandescence

                    inside the firebox. Everything else follows from that.

                    #355732
                    Ady1
                    Participant
                      @ady1

                      So a form of hot bulb/glow plug system would help make things safer, in theory

                      #355735
                      Kevin M
                      Participant
                        @kevinm11559

                        Thanks all for your answers. I appreciate every one of your answers.

                        I got a lot of mixed answers about mostly general usage of gas. I think I wasn't clear enough, so I will clarify some stuff. Sorry about that!

                        I want to use a propane/butane powered portable gas stove

                        (such as this: https://www.ebay.com/itm/3500W-Portable-Gas-Stove-Butane-Propane-Burner-Fit-Outdoor-Camping-Hiking-Picnic/322769488346?epid=8011435743&hash=item4b268f89da:g:syAAAOSwqF9ZxIBX).

                        I would put it under the firebox to get some steam in the boiler for a steam test. ( I don't want to run it on the track on gas!). I don't own a house and garden and a coal fire is stricly forbidden on our balcony, so instead of driving to my local club track everytime I could maintain and test the loco on my balcony using a gas fire.

                        Now, my initial question was if this is a safe methode for a boiler that was made for coal firing. I was not asking about the general saftey of gas. I'm not familar with the temperatures of a propane/butane fire or hard coal and melting temperature of steel so my second question was if the propane/butane fire gets hotter than a hard coal fire? I really don't want to melt my firebox!

                        Thanks all.

                        #355737
                        J Hancock
                        Participant
                          @jhancock95746

                          My best guess, absolutely fine in that application BUT do not expect it to make steam at anything more

                          than a rate to maintain a running tick-over, maybe less.

                          #355741
                          JasonB
                          Moderator
                            @jasonb

                            Will be OK for testing but as said you may well have a job getting it to boil, that stove at best is equal to two of the burners in that video, some engines use 20 of them. Decent sized propane torch would put more heat up it.

                            #355743
                            Kevin M
                            Participant
                              @kevinm11559

                              Thanks guys, very helpful answers! That's what I wanted to know.

                              Have a great day!

                              #355745
                              Nigel Bennett
                              Participant
                                @nigelbennett69913

                                The late lamented David Beale in our Leeds Society built a 5"G Adams radial tank to the Kelvin Moonie design and ran it on bottled gas. David was a highly competent Engineer (with a capital E) and he eventually gave it it up as impractical and resorted to coal firing. I cannot now remember the problems that he had, but I am of the opinion that if he wasn't happy with gas firing, then it's probably best avoided.

                                #355746
                                richardandtracy
                                Participant
                                  @richardandtracy

                                  Does beg the question, is it a functional test of the engine or is it a functional test of the boiler's ability to generate steam?

                                  If of the engine only, then you could use air to pressurise the boiler.

                                  Using gas to heat the boiler, from the heat intensity and corrosive products of combustion point of view, it should be less bad than coal firing the boiler.

                                  Regards,

                                  Richard.

                                  #355747
                                  JasonB
                                  Moderator
                                    @jasonb
                                    Posted by richardandtracy on 29/05/2018 10:20:02:

                                    Does beg the question, is it a functional test of the engine or is it a functional test of the boiler's ability to generate steam?

                                     

                                    Answered above "I would put it under the firebox to get some steam in the boiler for a steam test"

                                    Edited By JasonB on 29/05/2018 10:24:48

                                    #355755
                                    norm norton
                                    Participant
                                      @normnorton75434

                                      Kevin

                                      As has been said above, without seriously big burners, and a large bottle of propane, you will struggle to get enough heat into the boiler to produce useful steam.

                                      A "Steam Test" for official purposes requires a full coal fire, with full blower, to check that the safety valves can release all the steam produced.

                                      If you want to test your boiler for minor leaks and is the pipework ok, etc. then make up a water hand pump, valves and gauge and then hydraulically test at the boiler's normal working pressure.

                                      If you want to test the cylinders and running motion then get a compressor that can shift at least 4 cufm.

                                      Norm

                                      #355759
                                      Andrew Tinsley
                                      Participant
                                        @andrewtinsley63637

                                        Why not use oil firing? Plenty of full size locos used it and it does work on smaller locos.

                                        Andrew.

                                        #355760
                                        duncan webster 1
                                        Participant
                                          @duncanwebster1

                                          Jason's video shows why it is not easy to get a gas fire to burn inside a firebox. If that very tall flame gets into the tubes it will go out, leading to incomplete combustion and sooty tubes. However it obviously can be done as our USA friends have shown. The model gas turbine guys burn a vast amount of paraffin in a small space, but they are under pressure which I think makes it easier. I'd be very interested in an authoritative article on the subject.

                                          #355777
                                          richardandtracy
                                          Participant
                                            @richardandtracy
                                            Posted by JasonB on 29/05/2018 10:24:31:

                                            Posted by richardandtracy on 29/05/2018 10:20:02:

                                            Does beg the question, is it a functional test of the engine or is it a functional test of the boiler's ability to generate steam?

                                            Answered above "I would put it under the firebox to get some steam in the boiler for a steam test"

                                            Not everyone uses the same version of English & may be using the words differently. It does no harm to check understandings are the same, particularly on a board where there are international contributors.

                                            Regards,

                                            Richard.

                                            #355781
                                            SillyOldDuffer
                                            Moderator
                                              @sillyoldduffer

                                              As most carbon based fuels burn in air at roughly the same temperature (about 2000C) , I doubt propane would get much hotter than a coal fire. From my armchair I don't think gas heating a model boiler would be unsafe unless you did something silly like letting the room fill with gas before striking a match or attacking it at a point with oxy-acetylene.

                                              For a test, OK. Trickier to get the best out of gas or oil in a model loco boiler I suspect, a different firebox design would be needed. With gas there's no mass heating the firebox – it's all flame. In a conventional model locomotive I'd guess quite a lot of steam is generated by the mass of hot coal in contact with the firebox not just that made by hot gas playing on the tubes and boiler skin.

                                              A full size firebox includes a few hundred kilograms of white hot firebrick arranged in an arch. Mainly to improve combustion it also retains heat rather than blowing it out the chimney. Never noticed an arch in a model locomotive firebox; on a small scale are hot coals alone sufficient to do a decent job?

                                              LBSC famously proved that spirit burning boilers weren't the last word in model boiler design. Did he finish the job though? I can't help feeling that a modern analysis would provide better design guidance and improved boiler performance.

                                              Dave

                                              #355785
                                              Another JohnS
                                              Participant
                                                @anotherjohns

                                                Kevin – thanks for clarifying your reasons. Kozo Hiraoka uses his propane torch for testing/lighting up. Look at any of his books. (he uses coal for actual running)

                                                Dave – for the burner I made for my Kozo Shay, it has a stainless arch which, according to the writeup, should be incandescent when running, so will help with the radiant heating of the firebox. As mentioned above, still have to test it, but it built to the "Raritan" plans, so is a published design.

                                                Duncan – like you, I'd love someone (with your analytical abilities) to actually go through and figure this out. Many people seem to make it work, so there must be some definitive work "out there" that I have not found yet. Either that, or, it's actually simple, and hard to screw up!

                                                John.

                                                #355872
                                                duncan webster 1
                                                Participant
                                                  @duncanwebster1
                                                  Posted by John Alexander Stewart on 29/05/2018 16:48:57:

                                                  Duncan – like you, I'd love someone (with your analytical abilities) to actually go through and figure this out. Many people seem to make it work, so there must be some definitive work "out there" that I have not found yet. Either that, or, it's actually simple, and hard to screw up!

                                                  John.

                                                  It might be easy when you know how, but when I had a play I found it very easy to screw up, flames going out, yellow flames, mini explosions. Gave up eventually, but would still like to know how to do it. By it I mean burn enough gas in a small space to run a 5"g loco. Full size men managed to burn oil, and gas must be easier than oil surely.

                                                  #355912
                                                  J Hancock
                                                  Participant
                                                    @jhancock95746

                                                    Incandescence( radiation) is the big provider up the front end of most boilers, think Sun , long way away, no convection or conduction but gets a bit hot at times.

                                                    #654889
                                                    jean-louis figureau
                                                    Participant
                                                      @jean-louisfigureau95894

                                                      hi , if american use propane in 5' models , why we cannot make it ? for me its interesting but I need drawing of the boiler and the burner …. who have ?

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