Pre-load of new bearings

Advert

Pre-load of new bearings

Home Forums Beginners questions Pre-load of new bearings

Viewing 25 posts - 1 through 25 (of 65 total)
  • Author
    Posts
  • #8875
    Colin LLoyd
    Participant
      @colinlloyd53450

      Pre-load doesn’t seem to take out longitudinal movement

      Advert
      #317952
      Colin LLoyd
      Participant
        @colinlloyd53450

        I replaced the normal bearings in my Amadeal CJ18A lathe with angular bearings after having to replace the headstock nylon gears after smashing some teeth off them through a silly beginners mistake. I understand pre-load but despite tightening the spindle as far as possible with a normal C-spanner and using a soft but heavy leather hammer on the chuck to see if I could take up slack followed by further tightening – I still have 0.15mm longitudinal movement when chuck pushed by hand – probably more under cutting pressure. The lathe spindle still rotates OK so its not over pre-loaded but facing any material creates a terrible finish. I don't particularly want to take the whole headstock apart again if there is a simple solution. Is this just seating of the bearings in the headstock not being fully home yet – I'm new to bearing replacement and so was wary of using too much force when installing the new bearings into the headstock. Because of the nature of angular bearings I was aware of how easily they could come apart in one direction (one did while I tried to take it off with a gear puller) – so I used one of the old bearings as an intermediary between the new bearing and my drift method of pipe and hammer so that pressure was applied equally to both inner and outer rings of the angular bearing. Would like opinions on what you guys think is happening.

        #317954
        Nick_G
        Participant
          @nick_g

          .

          I 'think' I remember seeing a video of somebody on youtube doing the bearing upgrade and they had to alter or make an extra a spacer for the spindle.

          Maybe wrong though as I only have a vague recollection of the video. Also the mini lathes have altered a little over the years with some distributors varying in what they supply.

          Nick

          #317956
          not done it yet
          Participant
            @notdoneityet

            I'm not aware of the particular application, but ifyou have changed bearing type, you may well need to shim for proper clearance (well, plenty to allow for adjustment by the spindle nut). That will be particularly obvious if your nut is currently threaded on to the end of the threads on the spindle.

            The bearing races should be seated, preferably by pressing rather than thumping, so the adjuster nut should not be pulling bearing races into position.

            #317958
            Michael Gilligan
            Participant
              @michaelgilligan61133

              Colin,

              Did you check that the inner race of each bearing is actually a sliding fit on the spindle ?

              Obviously; if the race is tight on the spindle then some of what you think is pre-load will be ineffective.

              MichaelG.

              #317964
              John Rudd
              Participant
                @johnrudd16576

                I completed a rebuild of the spindle of a Sieg C3 using taper roller bearings. This necessitated the making of new spacers from aluminium…the plastic ones are not suitable for preload applications. Yes the inner races should be a sliding fit on the spindle, so the correct preload can be achieved. Same would apply to AC bearings, perhaps our bearing guru,  Ketan would care to comment?

                Edited By John Rudd on 21/09/2017 12:01:32

                Edited By John Rudd on 21/09/2017 12:01:45

                #317974
                Colin LLoyd
                Participant
                  @colinlloyd53450

                  Thanks guys for the replies.

                  Nick: I saw that video too and for that reason I avoided the taper roller bearings as the replacements were of a different size. As the Angular roller bearings (Arceurotrade 7206 B 2RS size 30x62x16) were exactly the same size as the ones that came with the machine – I chose those so that I wouldn't need to make shims or change the spacer sizes.

                  Not done it yet – I agree but I don't have a press. My method of using one of the old bearings as a cushion and load disperser and using many light taps rather than a few heavy thumps was the best that I could achieve.

                  Michael – excuse my naivety – but surely if the bearings were a sliding fit on the spindle – the bearing wouldn't be doing its job.

                  John – your comment about plastic spacers being unsuitable for pre-load bearings is well-made – but don't all bearings including the ones that came with the machine have pre-loading anyway.

                  #317983
                  John Rudd
                  Participant
                    @johnrudd16576

                    Firstly, I'm no expert when it comes to bearings…..but as my Sieg came with standard ball raced bearings which dont rely on preload, it made sense to replace the spacers with metal ones as the plastic would tend to crush slightly….

                    As for a sliding fit on the shaft, they need to be a tight fit, but not that tight they cannot move….Think of the front wheel bearings on a car ( that is rear wheel drive…) that are tr bearings……

                    As for fitting new bearings, you could use thread bar nuts,washers and spacers to pull the new ones in to place if you dont have access to a press…..

                    #317985
                    Ketan Swali
                    Participant
                      @ketanswali79440

                      Colin,

                      Broadly speaking, Michael is right with regard to tight fit. the bearings – be they ball, taper roller, or angular contact need to be a push fit, as suggested on page 8 – see point 53 and 54 here.

                      However, there could be other reasons for your problem such as:

                      • new bearings not located fully in the housing for various reasons – may be some dirt/dust left behind near the shoulder of the housing against which the bearings locate.
                      • you may or may not have two locking rings to tighten. Either way, the sole locking ring/inner locking ring many need further tightening and/or has cross threaded may be?. if you turn the chuck by hand without the belt being installed, how freely does it turn?. if too freely, then you still need to put on some more pre-load. But be careful, as if there is too much pre-load, and if the spindle becomes too hard to turn, then, this could take-out the control board, if your particular lathe does not have an over-load protection.
                      • When we used to undertake bearing change many moon ago, we did not replace the plastic spacers to metal. John Rudd has a valid point, but we did not feel it to be necessary at the time, for the application on a mini-lathe. However, we are aware that some people did change them to metal spacers which they made themselves.

                      Without seeing the machine, it is difficult to give a clear answer. We can only give suggestions.

                      Good Luck.

                      Ketan at ARC.

                      #317988
                      Neil Wyatt
                      Moderator
                        @neilwyatt

                        This doesn't seem right at all.

                        The bearing arrangement is essentially that drawn on page 2 of the document you can download here:

                        http://www.model-engineer.co.uk/news/article/lathe-bearings/19136

                        If you have longitudinal movement, then you should be able to push the spindle to the left and take up the slack with the c-spanner.

                        If you can't take up play by adjusting the bearing then either the bearing is stuck OR have assembled it incorrectly so the c-nuts are not contacting the bearing.

                        Leather mallets should not be needed.

                        If the bearings are not seated properly, they will move as soon as you use the lathe in anger., Stop, readjust the preload and continue…

                        The hard plastic spacer is more than man enough to apply preload to the roller bearings, I think they actually need rather less than the original ball races. Shortening it is not a big issue, it needs to be about 1cm shorter to make sure the bull wheel is correctly aligned. At a push you could cut it with a junior hacksaw and finish it by hand.

                        Neil

                        #317989
                        Neil Wyatt
                        Moderator
                          @neilwyatt

                          Just a thought, if you want a metal spacer, assemble with the over-length plastic one (which you can do, but you won't be able to use screw cutting or fine feed).

                          Turn and bore a new spacer using manual feed, then fit it.

                          Neil

                          #317992
                          Neil Wyatt
                          Moderator
                            @neilwyatt

                            How to press the bearing into place without a press. Run some allthread through the headstock with a bar right across thee headstock at one end and a shorter bar across the bearing. Tighten carefully making sure you keep the bearing dead square. This is a roller bearing outer but it works with ball races as well. The bar needs to be long enough to put the load on the outer race.

                            driving front race.jpg

                            #317994
                            Nick_G
                            Participant
                              @nick_g
                              Posted by Colin LLoyd on 21/09/2017 13:25:56:

                              Thanks guys for the replies.

                              Nick: I saw that video too and for that reason I avoided the taper roller bearings as the replacements were of a different size. As the Angular roller bearings (Arceurotrade 7206 B 2RS size 30x62x16) were exactly the same size as the ones that came with the machine – I chose those so that I wouldn't need to make shims or change the spacer sizes.

                              .

                              Sorry my mistake. blush

                              I did not read properly and presumed (wrongly) that anyone going to the trouble of fitting new bearings would have gone for the taper roller upgrade.

                              Nick

                              #317995
                              Ketan Swali
                              Participant
                                @ketanswali79440
                                Posted by Neil Wyatt on 21/09/2017 14:25:53:

                                The hard plastic spacer is more than man enough to apply preload to the roller bearings, I think they actually need rather less than the original ball races. Shortening it is not a big issue, it needs to be about 1cm shorter to make sure the bull wheel is correctly aligned. At a push you could cut it with a junior hacksaw and finish it by hand.

                                Neil

                                Neil,

                                Colin has angular contact ball bearings. they are same size a the radial ball bearings he replaced, so he does not need to shorten any spacer.smiley

                                Ketan at ARC.

                                Edit: it looks like our messages crossed.

                                Edited By Ketan Swali on 21/09/2017 14:40:38

                                #317996
                                Neil Wyatt
                                Moderator
                                  @neilwyatt

                                  Sorry for multiple replies… I said:

                                  "If you can't take up play by adjusting the bearing then either the bearing is stuck OR have assembled it incorrectly so the c-nuts are not contacting the bearing."

                                  I recall that it IS possible to get the keys misaligned when attaching the spacer/bull wheel when assembling so the C-nuts tighten but the spacer does not move. This isn't obvious from a casual inspection.

                                  Check to see if this is your problem.

                                  Neil

                                  #318008
                                  Clive Brown 1
                                  Participant
                                    @clivebrown1

                                    FWIIW, and based on my recall of SKF design advice:-

                                    For a bearing fitted onto a rotating shaft, the inner ring should be a tight, interference, fit on the shaft, otherwise the ring will creep on the shaft. This would apply to a lathe mandrel.

                                    The stationary outer ring needs only to be a push fit in its housing. It can then move to apply pre-load if required.

                                    For a rotating load on the outer ring, the reverse is the case.

                                    Clive Brown

                                    #318014
                                    Michael Gilligan
                                    Participant
                                      @michaelgilligan61133
                                      Posted by Colin LLoyd on 21/09/2017 13:25:56:

                                      Michael – excuse my naivety – but surely if the bearings were a sliding fit on the spindle – the bearing wouldn't be doing its job.

                                      .

                                      Colin,

                                      I think Ketan has already covered it, but … When the lathe is in use, the preloading should take care of any tendency for the inner races to move on the spindle. … It is essential, however, that they can slide during assembly; otherwise you won't get the proper preload.

                                      One man's 'nice sliding fit' might overlap another's 'light push fit' and I have no intention of debating microns here … at this level it's more a matter of 'feel'. … If you dismantle your spindle assembly now; I bet you will find scuff marks where the bearings are tight on the high-spots of the spindle.

                                      Hope it goes well for you.

                                      MichaelG.

                                      #318018
                                      Michael Gilligan
                                      Participant
                                        @michaelgilligan61133
                                        Posted by Clive Brown 1 on 21/09/2017 16:07:20:

                                        FWIIW, and based on my recall of SKF design advice:-

                                        For a bearing fitted onto a rotating shaft, the inner ring should be a tight, interference, fit on the shaft, otherwise the ring will creep on the shaft. This would apply to a lathe mandrel.

                                        The stationary outer ring needs only to be a push fit in its housing. It can then move to apply pre-load if required.

                                        For a rotating load on the outer ring, the reverse is the case.

                                         

                                        Clive Brown

                                        .

                                        We appear to be of opposing view on this

                                        … I suspect that SKF's advice may refer to a rather different assembly.

                                        Would it not be exceedingly difficult to assemble and dismantle a typical [hobby] lathe headstock, if the bearings were configured like that ?

                                        MichaelG.

                                        [ready and willing to be educated on the matter]

                                        Edited By Michael Gilligan on 21/09/2017 16:42:58

                                        #318020
                                        John Rudd
                                        Participant
                                          @johnrudd16576

                                          I agree with Mr G.

                                          In my opinion, the outer race needs to be secure in its housing, the inner race needs to be a 'tight' slide fit onto the lathe mandrel( or whatever you want to call it ) p. In this way, the preload on the bearing can be adjusted by the two C nuts…..

                                          This is my interpretation of how it should be……

                                          However I stand to be corrected/educated by those more knowledgeable……..

                                          #318024
                                          Clive Brown 1
                                          Participant
                                            @clivebrown1

                                            Point taken, not that I make a habit of dismantling my Boxford.

                                            My offering was based on SKF general advice, but you are correct, the typical lathe headstock would not allow much of an interference fit.

                                            Having said that, I think it would be a good thing to have a reasonably firm fit on the spindle, whereas the fit of the outer races isn't perhaps so demanding.

                                            #318025
                                            Neil Wyatt
                                            Moderator
                                              @neilwyatt

                                              John and Michael are correct, this is how it is assembled, if it was otherwise it wouldn't work – how can you apply a precision end load that may be measured in a few pounds to the bearings by adjusting against an interference fit.

                                              The outer rings ARE an interference fit in the headstock.

                                              #318080
                                              duncan webster 1
                                              Participant
                                                @duncanwebster1
                                                Posted by John Rudd on 21/09/2017 14:10:02:

                                                As for a sliding fit on the shaft, they need to be a tight fit, but not that tight they cannot move….Think of the front wheel bearings on a car ( that is rear wheel drive…) that are tr bearings……

                                                Not a good analogy, the axle on the front wheels of a rear wheel drive car doesn't rotate, the outer race does. Clive is correct, the race that revolves relative to the load (usually but not always the inner race) should be a tight fit on its axle/housing. The fact that this makes it difficult to adjust preload on a hobby lathe doesn't change this. As others have said it's all a matter of what you mean by tight. Clearly they have to be tight enough to avoid creeping on the spindle, but loose enough that you can adjust them without bashing them with a hammer. Not easy. Having the outer race adjustable would be a much better design. If in doubt consult the manufacturers book of words

                                                **LINK**

                                                #318083
                                                Michael Gilligan
                                                Participant
                                                  @michaelgilligan61133

                                                  Posted by duncan webster on 22/09/2017 00:30:31:

                                                  If in doubt consult the manufacturers book of words

                                                  **LINK**

                                                  .

                                                  There's something amiss with your link, Duncan

                                                  http://http//www.ntnamericas.com/en/product-support-and-training/shaft-and-housing-fits

                                                  Hopefully, this will fix it: **LINK**

                                                  MichaelG.

                                                  .

                                                  Edit: dont know that didn't work properly … try this:

                                                  http://www.ntnamericas.com/en/product-support-and-training/shaft-and-housing-fits

                                                  .

                                                  Edit:This, from section 7.3 in the downloadable document is, I think, very pertinent:

                                                  In applications where high rotational accuracy must be maintained, high precision bearings and high tolerance shafts and housings should be employed instead of a tighter interference fit to ensure bearing stability. High interference fits should be avoided if possible as they cause shaft or housing deformities to be induced into the bearing rings, and thus reduce bearing rotational accuracy.

                                                  Because mounting and dismounting become very difficult when both the inner ring and outer ring of a non-separable bearing (for example a deep groove ball bearing) are given tight interference fits, one or the other rings should be given a loose fit. 

                                                   

                                                  Edited By Michael Gilligan on 22/09/2017 07:23:54

                                                  #318084
                                                  Neil Wyatt
                                                  Moderator
                                                    @neilwyatt

                                                    Or see the link I posted earlier which has plain advice from Timken aimed at machine tools with beautiful drawings.

                                                    smiley

                                                    #318087
                                                    Michael Gilligan
                                                    Participant
                                                      @michaelgilligan61133
                                                      Posted by Neil Wyatt on 22/09/2017 07:20:31:

                                                      Or see the link I posted earlier which has plain advice from Timken aimed at machine tools with beautiful drawings.

                                                      smiley

                                                      .

                                                      Indeed … and here, for quick reference is the relevant one:

                                                      img_1441.jpg

                                                      MichaelG.

                                                    Viewing 25 posts - 1 through 25 (of 65 total)
                                                    • Please log in to reply to this topic. Registering is free and easy using the links on the menu at the top of this page.

                                                    Advert

                                                    Latest Replies

                                                    Home Forums Beginners questions Topics

                                                    Viewing 25 topics - 1 through 25 (of 25 total)
                                                    Viewing 25 topics - 1 through 25 (of 25 total)

                                                    View full reply list.

                                                    Advert

                                                    Newsletter Sign-up